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1、本科學(xué)生畢業(yè)設(shè)計柔性制造系統(tǒng)碼垛機(jī)單元的設(shè)計與仿真院系名稱:機(jī)電工程學(xué)院專業(yè)班級:機(jī)械設(shè)計制造及自動化08-3班學(xué)生姓名:指導(dǎo)教師:職稱:哈爾濱工程大學(xué)二一二年六月TheGraduationThesisforBachelorsDegreeDesignandSimulationofFlexibleManufacturingSystemPalletizerUnitCandidate:Specialty:MechanicalDesignandManufacture&AutomationClass:B08-3Supervisor:HeilongjiangInstituteofTechnology201
2、2-06Harbin哈爾濱工程大學(xué)本科生畢業(yè)設(shè)計I摘要柔性制造系統(tǒng)(FMS)是集成了自動控制技術(shù)、人工智能、計算機(jī)語言編程組態(tài)監(jiān)控等現(xiàn)代化技術(shù)的生產(chǎn)設(shè)備。目前實(shí)踐教學(xué)作為教學(xué)過程中的一個環(huán)節(jié),是工科院校培養(yǎng)跨世紀(jì)創(chuàng)造性人才必不可少的。為配合卓越工程師試點(diǎn)工作中的課程改革,結(jié)合教學(xué)研究任務(wù),本設(shè)計針對學(xué)校實(shí)驗(yàn)室的柔性制造系統(tǒng)中的立體倉庫環(huán)節(jié)進(jìn)行實(shí)驗(yàn)前期準(zhǔn)備工作。本設(shè)計主要由三層12倉位的立體倉庫和四自由度碼垛機(jī)械手兩部分組成。其中碼垛機(jī)械手由機(jī)械傳動部分和電氣控制兩部分組成,電氣控制是由西門子S7-200CPU224XP型可編程控制器(PLC)、步進(jìn)電機(jī)驅(qū)動器、開關(guān)電源、位置傳感器等器件組成。在
3、設(shè)計過程中,不斷參閱相關(guān)電氣設(shè)計規(guī)范的資料,參照現(xiàn)有的碼垛機(jī)的工作模式及控制方法,最終完成PLC為控制核心的碼垛單元的PLC控制系統(tǒng)設(shè)計,并應(yīng)用組態(tài)軟件制作監(jiān)控仿真界面。關(guān)鍵詞:柔性制造系統(tǒng);碼垛機(jī);立體倉庫;PLC;組態(tài)哈爾濱工程大學(xué)本科生畢業(yè)設(shè)計IIABSTRACTAFlexiblemanufacturingsystems(FMS)istheproductionequipment,whichintegratestheautomaticcontroltechnology,artificialintelligence,computerprogramminglanguageconfigurati
4、onandmonitoringmoderntechnology.ThecurrentpracticeofteachingasteachingprocessofapartisthetrainingofcrosscenturycreativetalentsinCollegesofengineeringisessential.Aswithoutstandingengineerpilotworkinthecurriculumreform,combinedwithteachingandresearchtasks,thedesignfortheschoollaboratoryintheflexiblema
5、nufacturingsystemofstereoscopicwarehouselinksinexperimentalpreparations.Thissystemismainlycomposedofthreelayersof12positionsofthewarehouseandfourdegreesoffreedompalletizingmanipulator.Thepalletizingmanipulatoriscomposedofamechanicaldriveandanelectriccontrol.TheelectricalcontrolisformedbySiemensS7-20
6、0CPU224XPprogrammablelogiccontroller(PLC),steppermotordrivepowermodules,switchingpowersupply,sensorsandotherdevices.Duringthedesignprocess,theauthorrefersalotofthematerialsconcerningtheelectricaldesignspecification,refertotheexistingpalletizerworkmodeandcontrolmethod,finallycompletedthePLCascontrolcorePalletizingunitPLCcontrolsystemdesign,andtheapplicationofconfigurationsoftwareproductioncontrolsimulationinterface.Keywords:Flexiblemanufacturingsystems;Palletizer;Stereoscopicwarehouse;PLC;Configuration