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1、1,Use of Ford APQP Status Report,Tong Lei Supplier Technical Assistance Ford Motor Company,2,Use of Ford APQP Status Report,APQP Overview Introduction to Ford APQP Status Reporting System How to use Ford APQP Status Reporting System Q issue sourcing agreement. PR – Product Readiness. 2D drwgs/3D mod

2、el/DFMEA received by supplier. CP – Confirmation Prototype. Prototype parts built; “DV” test started. ESO – Engineering Sign Off. “DV” test completed; PSW/LS – PSW/Launch Sign. PSW and functional sign-off completed. SJ1 – Supplier Job 1. Supplier ships out first production shipment. IPD – In Plant D

3、ate. Parts received at Ford plant(s).,23,Two Systems, One Objective ? Flawless Launch!!,APQP feeds EMLP,EMLP (Championed by Ford PD),APQP (Championed by Supplier),24,APQP for Emerging Market Re-sourcing vs. Ford APQP v3.2,APQP for EM Re-sourcing uses 7 EMLP milestones (for re-sourcing pr

4、ograms); APQP v3.2 uses 12 FPDS milestones (for new programs).,25,APQP for Emerging Market Re-sourcing vs. Ford APQP v3.2,FPDS Milestones Remain for Reference,EMLP Milestones Added,26,APQP for Emerging Market Re-sourcing vs. Ford APQP v3.2,APQP for EM Re-sourcing uses 7 EMLP milestones (for re-sourc

5、ing programs); APQP v3.2 uses 12 FPDS milestones (for new programs). APQP for EM eliminates New Program specific requirements, which are not required for Re-sourcing Programs, from APQP v3.2. Maintains original APQP requirements as guideline.,27,APQP for Emerging Market Re-sourcing vs. Ford APQP v3.

6、2,Eliminates New Program specific requirements,Maintains original APQP requirements as guideline,28,APQP for Emerging Market Re-sourcing vs. Ford APQP v3.2,APQP for EM Re-sourcing uses 7 EMLP milestones (for re-sourcing programs); APQP v3.2 uses 12 FPDS milestones (for new programs). APQP for EM eli

7、minates New Program specific requirements, which are not required for Re-sourcing Programs, from APQP v3.2. Maintains original APQP requirements as guideline. Checklist includes additional EMLP unique Supplier responsible requirements for the 23 elements. (At bottom of the checklist for each element

8、.),29,APQP for Emerging Market Re-sourcing vs. Ford APQP v3.2,Additional EMLP unique Supplier responsible requirements,30,APQP for Emerging Market Re-sourcing vs. Ford APQP v3.2,APQP for EM Re-sourcing uses 7 EMLP milestones (for re-sourcing programs); APQP v3.2 uses 12 FPDS milestones (for new prog

9、rams). APQP for EM eliminates New Program specific requirements, which are not required for Re-sourcing Programs, from APQP v3.2. Maintains original APQP requirements as guideline. Checklist includes additional EMLP unique Supplier responsible requirements for the 23 elements. (At bottom of the chec

10、klist for each element.) Worksheet of “Action Plan” has been added to APQP for EM, to reduce “copies and pastes” of action plans from 23 elements to the summary sheet.,31,APQP for Emerging Market Re-sourcing vs. Ford APQP v3.2,Sheet of “Action Plan” has been added.,32,APQP for Emerging Market Re-sou

11、rcing vs. Ford APQP v3.2,APQP for EM Re-sourcing uses 7 EMLP milestones (for re-sourcing programs); APQP v3.2 uses 12 FPDS milestones (for new programs). APQP for EM eliminates New Program specific requirements, which are not required for Re-sourcing Programs, from APQP v3.2. Maintains original APQP

12、 requirements as guideline. Checklist includes additional EMLP unique Supplier responsible requirements for the 23 elements. (At bottom of the checklist for each element.) Worksheet of “Action Plan” has been added to APQP for EM, to reduce “copies and pastes” of action plans from 23 elements to the

13、summary sheet. For forward model (new) programs, Ford APQP v3.2 should be used.,33,Complete APQP Status Report – For EM Re-sourcing programs,Complete Information Sheet,Input milestone dates. Should be same as timing plan.,Input Part Number and PPAP information.,Input team information, for both suppl

14、ier and Ford.,Input program change history, if any.,34,Complete APQP Status Report – For EM Re-sourcing programs -- continue,Complete Program Information on sheet of “APQP Status Report (linked)”.,35,Complete APQP Status Report – For EM Re-sourcing programs -- continue,Review status of 23 elements.

15、Next slide uses status review of element 11, drawing and specs, at PR as an example.,36,Sample Check sheet at PR,Light Gray shaded cells: Review expectation at these milestones.,If R or Y, this issue requires corrective action,If R or Y, review at next milestone (until it’s G), even if “Finish Targe

16、t” date is passed.,Overall status is worst rating of all expectations. Manual input is NOT required.,Record identified issue and corrective action here.,Status Can be updated continuously until Milestone Date is met,Prior Milestone Status is Frozen,Input actual start and finish dates for each expect

17、ation.,37,Rating and Assessment – G/Y/R Status,38,Complete APQP Status Report – For EM Re-sourcing programs -- continue,Complete the summary sheet on “APQP Status Report (linked)”.,Auto-linked to the overall status of the checksheet for this element.,Overall status is worst rating of all elements. M

18、anual input is NOT required.,39,Complete APQP Status Report – For EM Re-sourcing programs -- continue,Complete action plan on summary sheet.,Do not input action plans on the bottom part of “APQP Status Report (linked)”.,40,Complete APQP Status Report – For EM Re-sourcing programs -- continue,Complet

19、e action plan on summary sheet - continue.,Header information is linked from “APQP Status Report (linked)” sheet.,Copy and paste action plans for all R and Y issues from 23 elements.,Input Element #.,41,APQP Status Report,Supplier must submit Status Report to the CSO STA every month, and two weeks b

20、efore each milestone. STA Site Engineer verifies supplier APQP status and report-outs meet milestone timing. Ford Cross functional team must hold regular APQP reviews (minimum at each milestones) with Supplier to evaluate overall program health. Supplier must maintain evidence book for each element.

21、 Submit supporting documentation upon request.,42,Use of Ford APQP Status Report,Q&A,43,APQP Reference Information,Obtain a copy of APQP Status Reporting System for EM from your STA. Download APQP Status Reporting Guideline from FSN Website at: or the Ford Intranet at (for Ford employee only): Ford APQP Status Report v3.2 (for new programs) can also be obtained by using above links.,44,Use of Ford APQP Status Report,Thank You!,