空調(diào)連接板加工工藝與夾具設(shè)計(jì)（含全套CAD圖紙）,空調(diào),連接,加工,工藝,夾具,設(shè)計(jì),全套,cad,圖紙 I 畢 業(yè) 設(shè) 計(jì)（論 文） 論文題目： 空調(diào)連接板加工工藝與夾具設(shè)計(jì) 專 業(yè)： 年 月 日 II 【摘要】 空調(diào)連接板零件零件加工工藝及夾具設(shè)計(jì)是包括零件加工的工藝設(shè)計(jì)、工序設(shè)計(jì)以 及專用夾具的設(shè)計(jì)三部分。在工藝設(shè)計(jì)中要首先對(duì)零件進(jìn)行分析，了解零件的工藝再設(shè) 計(jì)出毛坯的結(jié)構(gòu)，并選擇好零件的加工基準(zhǔn)，設(shè)計(jì)出零件的工藝路線；接著對(duì)零件各個(gè) 工步的工序進(jìn)行尺寸計(jì)算，關(guān)鍵是決定出各個(gè)工序的工藝裝備及切削用量；然后進(jìn)行專 用夾具的設(shè)計(jì)，選擇設(shè)計(jì)出夾具的各個(gè)組成部件，如定位元件、夾緊元件、引導(dǎo)元件、 夾具體與機(jī)床的連接部件以及其它部件；計(jì)算出夾具定位時(shí)產(chǎn)生的定位誤差，分析夾具 結(jié)構(gòu)的合理性與不足之處，并在以后設(shè)計(jì)中注意改進(jìn)。 關(guān)鍵詞 ：工藝，工序，切削用量，夾緊，定位，誤差 Abstract: parts processing technology and fixture design is the design of the process design, including the parts processing process design and the three part special fixture. In the process of design should first of all parts to analyze, understand parts of the process and then design a blank structure, and choose the good parts machining datum, designs the process routes of the parts; then the parts of each step process dimension calculation, the key is to determine the process equipment and cutting the amount of each working procedure; design then a special fixture, fixture for the various components of the design, such as the connecting part positioning device, clamping device, a guide element, clamp and the machine tool and other components; the positioning error generated when calculate fixture positioning, analysis of the rationality and deficiency of fixture structure, pay attention to improving and will design in. Key words: Technology, process, cutting, clamping, positioning III 目 錄 1 緒論 ...............................................................................................................................................................................1 2 零件的分析 ..................................................................................................................................................................2 2.1 零件的形狀 ..........................................................................................................................................................2 2.2 零件的工藝分析 ..................................................................................................................................................2 3 工藝規(guī)程設(shè)計(jì) ..............................................................................................................................................................4 3.1 確定毛坯的制造形式 ..........................................................................................................................................4 3.2 基面的選擇 ..........................................................................................................................................................4 3.3 制定工藝路線 ......................................................................................................................................................4 3.3.1 工藝路線方案一 .........................................................................................................................................4 3.3.2 工藝路線方案二 .........................................................................................................................................5 3.3.3 工藝方案的比較與分析 .............................................................................................................................5 3.4 選擇加工設(shè)備和工藝裝備 ..................................................................................................................................6 3.4.1 機(jī)床選用 .....................................................................................................................................................6 3.4.2 選擇刀具 .....................................................................................................................................................6 3.4.3 選擇量具 .....................................................................................................................................................6 3.5 機(jī)械加工余量、工序尺寸及毛坯尺寸的確定 ..................................................................................................6 3.6 確定切削用量及基本工時(shí) ..................................................................................................................................7 4 鉆 20 孔夾具設(shè)計(jì) ..................................................................................................................................................15 4.1 夾具的夾緊裝置和定位裝置 ............................................................................................................................15 4.2 夾具的導(dǎo)向 ........................................................................................................................................................16 4.3 鉆孔與工件之間的切屑間隙 ............................................................................................................................16 4.4 鉆模板 ................................................................................................................................................................17 4.5 定位誤差的分析 ................................................................................................................................................17 4.6 鉆套、襯套、鉆模板設(shè)計(jì)與選用 ....................................................................................................................18 4.7 確定夾具體結(jié)構(gòu)和總體結(jié)構(gòu) ............................................................................................................................20 4.8 夾具設(shè)計(jì)及操作的簡(jiǎn)要說(shuō)明 ............................................................................................................................21 5 車 32H7 孔夾具 ....................................................................................................................................................22 5.1 車床夾具設(shè)計(jì)要求說(shuō)明 ....................................................................................................................................22 5.2 車床夾具的設(shè)計(jì)要點(diǎn) ........................................................................................................................................22 5.3 定位機(jī)構(gòu) ............................................................................................................................................................24 5.4 夾緊機(jī)構(gòu) ............................................................................................................................................................24 5.5 零件的車床夾具的加工誤差分析 ....................................................................................................................24 5.6 確定夾具體結(jié)構(gòu)尺寸和總體結(jié)構(gòu) ....................................................................................................................25 5.7 零件的車床專用夾具簡(jiǎn)單使用說(shuō)明 ................................................................................................................26 結(jié) 論 ..............................................................................................................................................................................27 參 考 文 獻(xiàn) ..................................................................................................................................................................28 致 謝 ..............................................................................................................................................................................29 4