角形軸承零件工藝編制及夾具設(shè)計(jì)【鉆3-φ9孔】【鉆φ18孔】【鉆φ11孔】【說明書+CAD+SOLIDWORKS】
角形軸承零件工藝編制及夾具設(shè)計(jì)【鉆3-φ9孔】【鉆φ18孔】【鉆φ11孔】【說明書+CAD+SOLIDWORKS】,鉆3-φ9孔,鉆φ18孔,鉆φ11孔,說明書+CAD+SOLIDWORKS,角形軸承零件工藝編制及夾具設(shè)計(jì)【鉆3-φ9孔】【鉆φ18孔】【鉆φ11孔】【說明書+CAD+SOLIDWORKS】,角形,軸承
西安工業(yè)大學(xué)北方信息工程學(xué)院
畢業(yè)設(shè)計(jì)(論文)中期報(bào)告
題目:角形軸承箱工藝編制及夾具設(shè)計(jì)
系 (部): 機(jī)械信息系
專 業(yè): 機(jī)械設(shè)計(jì)制造及其自動(dòng)化
班 級(jí): B070203
學(xué) 生: 朱政
學(xué) 號(hào): B07020331
指導(dǎo)教師: 萬(wàn)宏強(qiáng)
2011年03月15日
1. 設(shè)計(jì)(論文)進(jìn)展?fàn)顩r
1)、已完成了一篇外文翻譯,檢索查閱技術(shù)文獻(xiàn),對(duì)課題有了進(jìn)一步的認(rèn)識(shí)。熟悉了Solidworks畫圖軟件。
2)、已學(xué)習(xí)和掌握了夾具設(shè)計(jì)的基本理論和方法,了解了研究此課題的意義和外圓磨床的結(jié)構(gòu)及其所加工零件的主要類型。
3)、已分析研究工件的結(jié)構(gòu)形狀、尺寸、材料、熱處理要求,主要表面的加工精度、表面粗糙度及其它技術(shù)要求。
4)、已熟悉工藝文件和毛坯的種類、形狀、、加工余量及其精度。工件的加工工藝過程、工序圖、本工序所處的地位,本工序前已加工表面的精度及表面粗糙度,基準(zhǔn)面的狀況以及加工時(shí)所需的磨削量。
5)、已完成了彈性波紋套心軸夾具的設(shè)計(jì),包括夾具的結(jié)構(gòu)設(shè)計(jì)、原理設(shè)計(jì)及各個(gè)零件的形狀、尺寸、公差配合的設(shè)計(jì)。
6)、已用Solidworks軟件繪制了第一套夾具的各個(gè)零件的零件圖(三維建模)、工件的零件圖及夾具的裝配圖。繪制了夾具的CAD裝配圖。
2. 未完成的任務(wù)及解決的措施
未完成的任務(wù):
1)、完成包括夾具的結(jié)構(gòu)設(shè)計(jì)、原理設(shè)計(jì)及各個(gè)零件的形狀、尺寸、公差配合的設(shè)計(jì)。
2)、用Solidworks軟件繪制每個(gè)夾具的各個(gè)零件的零件圖、工件的零件圖及夾具的轉(zhuǎn)配圖和夾具的CAD裝配圖。如圖1零件二維圖。
圖1角型軸承箱零件圖
解決的措施:
① 再一次認(rèn)真的學(xué)習(xí)相關(guān)資料文獻(xiàn)
② 熟悉掌握Solidworks軟件,盡快完成個(gè)零件圖的繪制
③ 遇到問題,積極請(qǐng)教老師和同學(xué)
3. 后期工作安排
第10-14周 用Solidworks軟件繪制每個(gè)夾具的各個(gè)零件的零件圖、工件的零件圖及夾具的裝配圖。
第15-18周 完善數(shù)據(jù)庫(kù)和三維模型,撰寫畢業(yè)設(shè)計(jì)論文和必要的圖紙,準(zhǔn)備答辯。
指導(dǎo)教師簽字:
年 月 日
西安工業(yè)大學(xué)北方信息工程學(xué)院
機(jī)械加工工藝過程卡片
產(chǎn)品型號(hào)
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每毛坯件數(shù)
1
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1
備 注
工
序
號(hào)
工 名
序 稱
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鑄造
(金屬型)鑄造毛胚
2
清砂
檢驗(yàn)毛坯各尺寸,不得有砂眼缺陷
3
熱處理
人工時(shí)效溫度,消除殘余應(yīng)力;
4
加工外圓
粗車左端面
CA6140
四爪卡盤
5
锪孔
先锪30內(nèi)孔面,再38內(nèi)孔;
立式鉆床
專用夾具
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粗車
粗車48外圓,切退刀槽;
CA6140
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鉸孔
鉸38內(nèi)孔,內(nèi)孔倒角;
Z35
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8
精車
精車48外圓;
CA6140
四爪卡盤
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鉆孔
鉆3-9通孔;
加工中心
專用夾具
10
磨
磨左端面;
M7120A
設(shè) 計(jì)(日 期)
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西安工業(yè)大學(xué)北方信息工程學(xué)院
機(jī)械加工工藝過程卡片
產(chǎn)品型號(hào)
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1
備 注
工
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工 名
序 稱
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11
磨
磨左端面;
M7120A
12
出油口
加工出油口
搖臂鉆床Z35
專用夾具
13
進(jìn)油口
加工進(jìn)油口
搖臂鉆床Z35
專用夾具
14
鉗工加工
用鉗工去毛刺;
15
精磨
精磨48外圓
MΠ4W
四爪卡盤
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檢驗(yàn)
檢驗(yàn)是否達(dá)到要求的精度和粗糙度。
17
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設(shè)備名稱
設(shè)備型號(hào)
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臥式車床
CA6140
001
1
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夾具名稱
切削液
001
四爪卡盤
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工位器具名稱
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工步工時(shí)
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mm/r
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機(jī)動(dòng)
輔助
1
粗車:粗車左端面
外圓車刀
494
74.5
0.4
1.2
3
2
設(shè) 計(jì)(日 期)
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同時(shí)加工件數(shù)
立式鉆床
搖臂鉆床Z35
002
1
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夾具名稱
切削液
002
專用夾具
工位器具編號(hào)
工位器具名稱
工序工時(shí) (分)
準(zhǔn)終
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工步號(hào)
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工 藝 裝 備
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進(jìn)給次數(shù)
工步工時(shí)
r/min
m/min
mm/r
mm
機(jī)動(dòng)
輔助
1
先锪30內(nèi)孔面
30锪鉆
335
39.6
0.1
3
4
2
再擴(kuò)38內(nèi)孔
38擴(kuò)孔
3
設(shè) 計(jì)(日 期)
校 對(duì)(日期)
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更改文件號(hào)
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機(jī)械加工工序卡片
產(chǎn)品型號(hào)
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HT150
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每毛坯可制件數(shù)
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設(shè)備名稱
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同時(shí)加工件數(shù)
車床
CA6140
003
1
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夾具名稱
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003
三抓卡盤
工位器具編號(hào)
工位器具名稱
工序工時(shí) (分)
準(zhǔn)終
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工步號(hào)
工 步 內(nèi) 容
工 藝 裝 備
主軸轉(zhuǎn)速
切削速度
進(jìn)給量
切削深度
進(jìn)給次數(shù)
工步工時(shí)
r/min
m/min
mm/r
mm
機(jī)動(dòng)
輔助
1
粗車48外圓柱面
YT硬質(zhì)合金可轉(zhuǎn)位車刀。
320
37.2
0.6
2
1
2
設(shè) 計(jì)(日 期)
校 對(duì)(日期)
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機(jī)械加工工序卡片
產(chǎn)品型號(hào)
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零件圖號(hào)
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每毛坯可制件數(shù)
每 臺(tái) 件 數(shù)
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1
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設(shè)備名稱
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立式鉆床
Z35
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004
專用夾具<1>
工位器具編號(hào)
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工序工時(shí) (分)
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機(jī)動(dòng)
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1
鉸38內(nèi)孔,內(nèi)孔倒角
高速鋼鉸刀
265
18
6
2
1
設(shè) 計(jì)(日 期)
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臥式車床
CA6140
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夾具編號(hào)
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005
三抓卡盤
工位器具編號(hào)
工位器具名稱
工序工時(shí) (分)
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工步號(hào)
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進(jìn)給次數(shù)
工步工時(shí)
r/min
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機(jī)動(dòng)
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1
精車48外圓
硬質(zhì)合金
1120
176
0.25
0.5
2
設(shè) 計(jì)(日 期)
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機(jī)械加工工序卡片
產(chǎn)品型號(hào)
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HT150
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1
1
設(shè)備名稱
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立式鉆床
35
006
1
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006
專用夾具
工位器具編號(hào)
工位器具名稱
工序工時(shí) (分)
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工 步 內(nèi) 容
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工步工時(shí)
r/min
m/min
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機(jī)動(dòng)
輔助
1
鉆3-9通孔
高速鉆頭
1320
300
272
34
1
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校 對(duì)(日期)
審 核(日期)
標(biāo)準(zhǔn)化(日期)
會(huì) 簽(日期)
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處數(shù)
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機(jī)械加工工序卡片
產(chǎn)品型號(hào)
0001
零件圖號(hào)
07
產(chǎn)品名稱
角型軸承箱
零件名稱
角型軸承箱
共
9
頁(yè)
第
7
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車間
工序號(hào)
工序名稱
材 料 牌 號(hào)
07
50
磨
HT150
毛 坯 種 類
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每毛坯可制件數(shù)
每 臺(tái) 件 數(shù)
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1
1
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設(shè)備型號(hào)
設(shè)備編號(hào)
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臥式車床
CA6140
007
1
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夾具名稱
切削液
007
專用夾具
工位器具編號(hào)
工位器具名稱
工序工時(shí) (分)
準(zhǔn)終
單件
工步號(hào)
工 步 內(nèi) 容
工 藝 裝 備
主軸轉(zhuǎn)速
切削速度
進(jìn)給量
切削深度
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工步工時(shí)
r/min
m/min
mm/r
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機(jī)動(dòng)
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1
磨左端面
M7120A
1527
1200
0.15
0.3
2
設(shè) 計(jì)(日 期)
校 對(duì)(日期)
審 核(日期)
標(biāo)準(zhǔn)化(日期)
會(huì) 簽(日期)
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處數(shù)
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日 期
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日 期
進(jìn)出油口
機(jī)械加工工序卡片
產(chǎn)品型號(hào)
0001
零件圖號(hào)
08
產(chǎn)品名稱
角型軸承箱
零件名稱
角型軸承箱
共
9
頁(yè)
第
8
頁(yè)
車間
工序號(hào)
工序名稱
材 料 牌 號(hào)
08
55/60
進(jìn)出油口
HT150
毛 坯 種 類
毛坯外形尺寸
每毛坯可制件數(shù)
每 臺(tái) 件 數(shù)
鑄 件
1
1
設(shè)備名稱
設(shè)備型號(hào)
設(shè)備編號(hào)
同時(shí)加工件數(shù)
立式鉆床
Z35
008
1
夾具編號(hào)
夾具名稱
切削液
008
專用夾具<1>
工位器具編號(hào)
工位器具名稱
工序工時(shí) (分)
準(zhǔn)終
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工步號(hào)
工 步 內(nèi) 容
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進(jìn)給量
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工步工時(shí)
r/min
m/min
mm/r
mm
機(jī)動(dòng)
輔助
1
1. 鉆11的孔
高速麻花鉆頭
335
11.9
0.87
14
2
2. 攻M18x1.5
YG6硬質(zhì)合金螺紋車刀
850
30
1
14
設(shè) 計(jì)(日 期)
校 對(duì)(日期)
審 核(日期)
標(biāo)準(zhǔn)化(日期)
會(huì) 簽(日期)
標(biāo)記
處數(shù)
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日 期
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日 期
磨
機(jī)械加工工序卡片
產(chǎn)品型號(hào)
0001
零件圖號(hào)
09
產(chǎn)品名稱
角型軸承箱
零件名稱
角型軸承箱
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9
頁(yè)
第
9
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車間
工序號(hào)
工序名稱
材 料 牌 號(hào)
09
65
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HT150
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每毛坯可制件數(shù)
每 臺(tái) 件 數(shù)
鑄 件
1
1
設(shè)備名稱
設(shè)備型號(hào)
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Z35
009
1
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009
專用夾具<2>
工位器具編號(hào)
工位器具名稱
工序工時(shí) (分)
準(zhǔn)終
單件
工步號(hào)
工 步 內(nèi) 容
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切削速度
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工步工時(shí)
r/min
m/min
mm/r
mm
機(jī)動(dòng)
輔助
1
精磨48外圓
MΠ4W
2667
2095
設(shè) 計(jì)(日 期)
校 對(duì)(日期)
審 核(日期)
標(biāo)準(zhǔn)化(日期)
會(huì) 簽(日期)
標(biāo)記
處數(shù)
更改文件號(hào)
簽 字
日 期
標(biāo)記
處數(shù)
更改文件號(hào)
簽 字
日 期
西安工業(yè)大學(xué)北方信息工程學(xué)院
畢業(yè)設(shè)計(jì)(論文)開題報(bào)告
題目:角形軸承箱零件工藝編制及夾具設(shè)計(jì)
系 (部): 機(jī)械信息系
專 業(yè): 機(jī)械設(shè)計(jì)制造及其自動(dòng)化
班 級(jí): B070203
學(xué) 生: 朱政
學(xué) 號(hào): B07020331
指導(dǎo)教師: 萬(wàn)宏強(qiáng)
2010年11月25日
開題報(bào)告填寫要求
1.開題報(bào)告作為畢業(yè)設(shè)計(jì)(論文)答辯委員會(huì)對(duì)學(xué)生答辯資格審查的依據(jù)材料之一。此報(bào)告應(yīng)在指導(dǎo)教師指導(dǎo)下,由學(xué)生在畢業(yè)設(shè)計(jì)(論文)工作前期內(nèi)完成。
2.開題報(bào)告內(nèi)容必須按教務(wù)處統(tǒng)一設(shè)計(jì)的電子文檔標(biāo)準(zhǔn)格式(可從教務(wù)處網(wǎng)頁(yè)上下載)填寫并打印(禁止打印在其它紙上后剪貼),完成后應(yīng)及時(shí)交給指導(dǎo)教師審閱。
3.開題報(bào)告字?jǐn)?shù)應(yīng)在1500字以上,參考文獻(xiàn)應(yīng)不少于15篇(不包括辭典、手冊(cè),其中外文文獻(xiàn)至少3篇),文中引用參考文獻(xiàn)處應(yīng)標(biāo)出文獻(xiàn)序號(hào),“參考文獻(xiàn)”應(yīng)按附件中《參考文獻(xiàn)“注釋格式”》的要求書寫。
4. 年、月、日的日期一律用阿拉伯?dāng)?shù)字書寫,例:“2008年11月26日”。
9
1. 畢業(yè)設(shè)計(jì)(論文)綜述
1.1課題背景
機(jī)床夾具是重要的機(jī)械制造工藝設(shè)備,在機(jī)械加工中,夾具的設(shè)計(jì)是工藝設(shè)計(jì)的主要內(nèi)容,傳統(tǒng)的機(jī)床夾具設(shè)計(jì)工作量大,標(biāo)準(zhǔn)零件選用程序復(fù)雜。隨著企業(yè)三維軟件的逐漸普及,在三維設(shè)計(jì)時(shí)機(jī)床夾具零部件的建模需占用設(shè)計(jì)師大量時(shí)間,因此,開發(fā)機(jī)床夾具的標(biāo)準(zhǔn)零部件圖庫(kù),可在一定程度上減少夾具設(shè)計(jì),使用者的工作量,在機(jī)械設(shè)計(jì)中利用計(jì)算機(jī)技術(shù),實(shí)現(xiàn)組合夾具的計(jì)算機(jī)輔助設(shè)計(jì)和計(jì)算,可是設(shè)計(jì)人員把更多的時(shí)間投入到創(chuàng)造性工作中去以達(dá)到縮短產(chǎn)品開發(fā)周期的目的。
1.2課題研究意義
工藝裝備是制造系統(tǒng)中的一個(gè)重要組成部分。隨著機(jī)械產(chǎn)品更新?lián)Q代的不斷加快,多品種小批量生產(chǎn)成為當(dāng)前的主要生產(chǎn)方式,要求制造系統(tǒng)的設(shè)計(jì)制造具有快速響應(yīng)產(chǎn)品變化的能力,能夠縮短產(chǎn)品設(shè)計(jì)制造周期,增加制造系統(tǒng)的柔性,降低成本,提高產(chǎn)品質(zhì)量。但是,由于工藝裝備尤其是夾具零部件的標(biāo)準(zhǔn)化、系列化、規(guī)格化程度差,夾具設(shè)計(jì)完全依賴設(shè)計(jì)人員的經(jīng)驗(yàn),產(chǎn)品更新?lián)Q代加快導(dǎo)致夾具設(shè)計(jì)工作量不斷加大。
因此快速實(shí)現(xiàn)夾具設(shè)計(jì)已成為企業(yè)的迫切要求。將計(jì)算機(jī)輔助設(shè)計(jì)技術(shù)應(yīng)用到夾具設(shè)計(jì)的過程是解決這一問題的必然選擇。隨著計(jì)算機(jī)技術(shù)的發(fā)展和應(yīng)用,計(jì)算機(jī)輔助夾具設(shè)計(jì)在理論和應(yīng)用上都得到了迅速發(fā)展,大大提高了夾具的設(shè)計(jì)效率,縮短了生產(chǎn)準(zhǔn)備周期。在產(chǎn)品設(shè)計(jì)中,大量應(yīng)用標(biāo)準(zhǔn)件是代表一個(gè)國(guó)家和企業(yè)設(shè)計(jì)制造水平的重要標(biāo)志。
在機(jī)械產(chǎn)品中,有大約30%~70%的零件是標(biāo)準(zhǔn)件,這些零件大多具有相同或相似的外形特征,只是尺寸規(guī)格有所不同,如果沒有三維標(biāo)準(zhǔn)件庫(kù),將不得不在創(chuàng)建和開發(fā)過程中對(duì)標(biāo)準(zhǔn)件進(jìn)行重復(fù)建模,不但耗費(fèi)了設(shè)計(jì)人員的時(shí)間和精力,延長(zhǎng)設(shè)計(jì)周期,而且增加了產(chǎn)品的生產(chǎn)制造成本,所以建立通用的符合國(guó)家標(biāo)準(zhǔn)和企業(yè)標(biāo)準(zhǔn)的標(biāo)準(zhǔn)件庫(kù)是提高設(shè)計(jì)效率的保證。專用夾具的設(shè)計(jì)更不例外。因此利用三維CAD軟件如UG、SoldiEdge、Pro/ENGINEER等建立通用的標(biāo)準(zhǔn)件庫(kù)和機(jī)床夾具零部件庫(kù)具有極其深遠(yuǎn)的意義和價(jià)值。
1.3國(guó)內(nèi)外研究的相關(guān)情況
夾具是機(jī)械加工不可缺少的部件,在機(jī)床技術(shù)向高速、高效、精密、復(fù)合、智能、環(huán)保方向發(fā)展的帶動(dòng)下,夾具技術(shù)正朝著高精、高效、模塊、組合、通用、經(jīng)濟(jì)方向發(fā)展。
近年來(lái),由于數(shù)控機(jī)床、加工中心、成組技術(shù)、柔性制造系統(tǒng)(FMS)等新加工技術(shù)的應(yīng)用,對(duì)機(jī)床夾具提出了如下新的要求[13]:
(1)可以快速方便設(shè)備生產(chǎn)的新產(chǎn)品,以縮短生產(chǎn)準(zhǔn)備階段、降低生產(chǎn)成本,(2)能裝夾一組具有相似性特征的工件;
(3)能適用于精密加工的高精度機(jī)床夾具;
(4)適用于各種現(xiàn)代制造技術(shù)的新型機(jī)床夾具,
(5)采用以液壓站等為動(dòng)力源的高效夾緊裝置,以進(jìn)一步降低了工人的勞動(dòng)強(qiáng)度,提高勞動(dòng)生產(chǎn)率,
(6)改善標(biāo)準(zhǔn)化機(jī)床夾具。
2. 本課題研究的主要內(nèi)容和擬采用的研究方案、研究方法或措施
2.1課題研究?jī)?nèi)容
以機(jī)床夾具標(biāo)準(zhǔn)為依據(jù),用Pro/ENGINEER軟件完成。
設(shè)計(jì)角形軸承箱零件加工時(shí)所需的夾具。
夾具設(shè)計(jì)時(shí)要考慮結(jié)合已建立的設(shè)計(jì)工作。
2.2研究方案及方法
機(jī)床夾具的標(biāo)準(zhǔn)件繪制可采用Pro/ENGINEER和CAD軟件,其中Pro/ENGINEER通過定義特征來(lái)創(chuàng)建零件,而CAD可用來(lái)表達(dá)二維工程圖和裝配圖。根據(jù)工件結(jié)構(gòu)形狀及所選夾具制定相關(guān)的加工工序。
2.3研究原始資料,明確夾具任務(wù)
1、為了明確夾具的設(shè)計(jì)任務(wù),首先要分析研究工件的結(jié)構(gòu)形狀、尺寸、材料、熱處理要求,主要表面的加工精度、表面粗糙度及其它技術(shù)要求。
2、熟悉工藝文件和毛坯的種類、形狀、加工余量及其精度。工件的加工工藝過程、工序圖、本工序所處的地位,本工序前已加工表面的精度及表面粗糙度,基準(zhǔn)面的狀況以及加工時(shí)所需的磨削量。
3、了解加工所用的設(shè)備、輔助工具中和設(shè)計(jì)夾具有關(guān)的技術(shù)性能、規(guī)格和工具車間的技術(shù)水平。必要時(shí)需要了解同類工件的加工方法和所用夾具的情況。
2.4 確定夾具的結(jié)構(gòu)方案
確定夾具的結(jié)構(gòu)方案,主要考慮一下問題:
(1)確定工件的定位方式,選擇或設(shè)計(jì)定位元件,計(jì)算定位誤差
根據(jù)六點(diǎn)定位原理以及工件表面的各種形式,如平面、外圓、內(nèi)孔等確定采用一定結(jié)構(gòu)的定位元件,以保證定位元件的定位面和工件的定位基準(zhǔn)面相接觸和配合,實(shí)現(xiàn)工件的定位。
(2)確定工件的夾緊方式,選擇和設(shè)計(jì)夾緊機(jī)構(gòu),計(jì)算夾緊力
夾緊可以用手動(dòng)、氣動(dòng)、液壓或其他力源形式。重點(diǎn)應(yīng)考慮夾緊力的大小、方向、作用點(diǎn),以及作用力的傳遞方式,看是否會(huì)破壞定位,是否會(huì)造成工件過量變形,是否能滿足生產(chǎn)率的要求。對(duì)于氣動(dòng)、液壓夾具,應(yīng)考慮氣(液壓)缸的形式、安裝位置、活塞桿長(zhǎng)短等。
(3)確定刀具的引導(dǎo)方法,并設(shè)計(jì)引導(dǎo)元件和對(duì)刀裝置。
(4)確定夾具整體結(jié)構(gòu)方案
定位、夾緊確定之后,還要確定其他機(jī)構(gòu),如分度裝置和工件頂出裝置等。最后設(shè)計(jì)夾具體,將各種元件、機(jī)構(gòu)有機(jī)地連接在一起。
(5)夾具精度分析
在繪制的夾具結(jié)構(gòu)草圖上,標(biāo)注出初步確定的定位元件的公差配合關(guān)系及相互位置精度,然后計(jì)算定位誤差,根據(jù)誤差不等式關(guān)系檢驗(yàn)所規(guī)定的精度是否滿足本工序加工技術(shù)要求、是否合理。否則應(yīng)采取措施然后(如重新確定公差,更換定位元件,改變定位基準(zhǔn),必要時(shí)甚至改變?cè)O(shè)計(jì)方案)重新分析計(jì)算。
(6)夾具夾緊力分析
首先應(yīng)計(jì)算切削力大小,它是計(jì)算夾緊力的主要依據(jù)。通常確定切削力由單位切削力算出或者由手冊(cè)上提供的圖表查出。
根據(jù)切削力、夾緊力的方向、大小,按靜力平衡條件求得理論夾緊力。為了保證工件裝夾的安全可靠,夾緊機(jī)構(gòu)(或元件)產(chǎn)生的實(shí)際夾緊力,一船應(yīng)為理論夾緊力的1.5~2.5倍。
(7)考慮多個(gè)夾具的總體結(jié)構(gòu),經(jīng)過分析和比較,從中選取較合理的方案。
3. 本課題研究的重點(diǎn)及難點(diǎn),前期已開展工作
3.1本課題研究的重點(diǎn)
1)以機(jī)床夾具標(biāo)準(zhǔn)為依據(jù),用Pro/ENGINEER軟件完成機(jī)床夾具的標(biāo)準(zhǔn)件(部分)三維模型建模工作。
2)夾具設(shè)計(jì)時(shí)要考慮結(jié)合已建立的機(jī)床夾具的標(biāo)準(zhǔn)件三維模型庫(kù),即設(shè)計(jì)時(shí)從機(jī)床夾具的標(biāo)準(zhǔn)件三維模型庫(kù)中調(diào)用夾具設(shè)計(jì)時(shí)所需的標(biāo)準(zhǔn)零件快速完成角形軸承箱零件加工時(shí)所需的夾具設(shè)計(jì)工作。
3.2本課題研究的難點(diǎn)
1)對(duì)機(jī)床夾具手冊(cè)中的查表和計(jì)算。
2)機(jī)床夾具的標(biāo)準(zhǔn)三維建模。
3)機(jī)床夾具的材料、形狀、尺寸等參數(shù)的確定和有關(guān)夾緊力的計(jì)算問題。
3.3前期已開展的工作
分析課題,查找與課題有關(guān)的資料,進(jìn)行初期的規(guī)劃和整理,對(duì)課題研究的內(nèi)容有了充分的認(rèn)識(shí),同時(shí)掌握了Pro/ENGINEER繪圖工具,熟練掌握了三維繪圖方法,為后期工作做了充分的準(zhǔn)備。
3.4預(yù)期設(shè)計(jì)(論文)成果
1、能夠熟練運(yùn)用計(jì)算機(jī)軟件進(jìn)行繪圖。
2、按要求完成畢業(yè)論文的撰寫。
3、按要求繪制出課題所需工程圖。
4、按要求編制工藝規(guī)程。
4 完成本課題的工作方案及進(jìn)度計(jì)劃(按周次填寫)
第1-2周:課題調(diào)研、軟件學(xué)習(xí)、準(zhǔn)備開題;
第3周:開題答辯;
第4-6周:完成數(shù)據(jù)庫(kù)的整理、建立和修改,完成零件模型的建模;
第7周:完成英文翻譯;
第8周:完成中期工作,提交中期報(bào)告;
第9-11周:完成機(jī)床某零件的工藝設(shè)計(jì)和所需的關(guān)鍵工序夾具設(shè)計(jì);
第12-14周:完善三維模型和必要的圖紙,撰寫畢業(yè)設(shè)計(jì)論文,準(zhǔn)備答辯;
第18周,進(jìn)行畢業(yè)答辯。
5 指導(dǎo)教師意見(對(duì)課題的深度、廣度及工作量的意見)
指導(dǎo)教師: 年 月 日
6 所在系審查意見:
系主管領(lǐng)導(dǎo): 年 月 日
。
附件:
參考文獻(xiàn)
[1]文懷興,夏田編著,數(shù)控機(jī)床系統(tǒng)設(shè)計(jì)[M],化學(xué)工業(yè)出版社,2005
[2]趙紅星,熊良山編著,計(jì)算機(jī)輔助夾具設(shè)計(jì)的研究?jī)?nèi)容和發(fā)展沿革[J],組合機(jī)床與自動(dòng)化加工技術(shù),2007年02期
[3]Wu Y,Rong Y M,Chu T C.Automated generation of dedicated fixture design[J],International Journal of Computer Application in Technology,1997(10):213-235
[4]徐紅靜;王鳳岐;郭偉;計(jì)算機(jī)輔助夾具系統(tǒng)的研究與開發(fā)[J],機(jī)械設(shè)計(jì) 2005年03期
[5] 蔡瑾,段國(guó)林,李翠玉,李德紅.夾具設(shè)計(jì)技術(shù)發(fā)展綜述[J].河北工業(yè)大學(xué)學(xué)報(bào), 2002年10月第31卷第5期:135~137.
[6]朱耀祥;發(fā)展組合夾具技術(shù)的新方向[J],機(jī)械工人,冷加工 1985年11期
[7] Lin ZC, HuangJC.The fixture planning of modular fixtures of measurement[J], IIE Transactions.2000(32):345~359.
[8]Nee A Y C,Advaneed fixture design for FMS [M]. Newyork :SPringer-Verlag,1995:24~27.
[9] 朱耀祥,融亦鳴.柔性?shī)A具與計(jì)算機(jī)輔助夾具設(shè)計(jì)技術(shù)的進(jìn)展[J].制造技術(shù)與機(jī)床, 2000(8): 5-8.
[10]Lothar Handge;夾具系統(tǒng)的發(fā)展[J],現(xiàn)代制造 2006年15期
[11]孟少農(nóng)主編,機(jī)械加工工藝手冊(cè)[M],機(jī)械工業(yè)出版社,1991
[12]劉文劍;蘇寶華;李振明;半智能化組合夾具設(shè)計(jì)的研究[J].哈爾濱工業(yè)大學(xué)學(xué)報(bào) 1994年04期
[13] 孫曉斌等.基于特征的夾具設(shè)計(jì)方法研究[J].機(jī)械科學(xué)與技術(shù),2000年第19卷第3期:26~30.
[14]劉瓊;唐虹;計(jì)算機(jī)輔助組合夾具管理系統(tǒng)[J].航空科學(xué)技術(shù) 2005年04期
[15]方坤禮;基于Pro/E的機(jī)床夾具虛擬設(shè)計(jì)技術(shù)研究[D].浙江工業(yè)大學(xué) 2007
畢業(yè)設(shè)計(jì)(論文)外文資料翻譯
系 別 機(jī)電信息系
專 業(yè) 機(jī)械設(shè)計(jì)制造及其自動(dòng)化
班 級(jí) B070203
姓 名 朱 政
學(xué) 號(hào) B07020331
外文出處
附 件 1. 原文; 2. 譯文
2011年5月
Numerical control technology and equipment trends and countermeasures
Equipment, technology and modern industry determines the level of the whole national economy and the degree of modernization, the development of numerical control technology and equipment is high-tech industry and cutting-edge emerging industries (such as information technology and industry, biotechnology and industry, aviation and aerospace national defense industry) enabling technology and the most basic equipment. Marx once said "the difference between different economic era, is not what is produced, but rather how to produce, with the means of labor." Manufacturing technology and equipment is the most basic of human activities of production, and numerical control technology is today's most advanced manufacturing technology and equipment, the core technology. Widely used in manufacturing countries in the world of CNC technology to increase manufacturing capacity and level, to improve the dynamic ability to adapt to changing markets and competitiveness. In addition, the industrial countries in the world and CNC numerical control technology and equipment will also be listed as countries of strategic materials, not only to take significant steps to develop their own numerical control technology and industry, and in "sophisticated" numerical control technology and equipment in terms of key China's policy of closures and restrictions. In short, efforts to develop advanced numerical control technology as the core manufacturing technology has become the world's developed countries to accelerate economic development, enhance the comprehensive national strength and an important way to statehood.
CNC technology is the use of digital information on the mechanical movement and work process control, CNC equipment, CNC technology is represented by the new technology on the traditional manufacturing industries and the penetration of the formation of new manufacturing mechatronic products, the so-called digital equipment , covering many areas of the technology: (1) mechanical manufacturing technology; (2) information processing, processing and transmission technology; (3) automatic control technology; (4) servo drive technology; (5) sensor technology; (6) software technology.
1 CNC technology trends
CNC technology not only to the traditional manufacturing industry has brought revolutionary changes to the manufacturing sector as a symbol of industrialization, and with the continuous development of numerical control technology and expansion of application fields, some of his national economy and major industries (IT, automotive , light industry, medical, etc.) plays an increasingly important role in the development, as these industries for the digital equipment is the major trend of modern development. CNC technology from the world development trend and its equipment, its main research focus in the following areas 1 to 4〕 〔.
1.1 high-speed, high precision technology and equipment of the new trend
Efficiency, quality is the subject of advanced manufacturing technology. High-speed, high precision technology can greatly improve efficiency, improve product quality and grade, shorten the production cycle and improve market competitiveness. Japan carries the technology will be included as one of five great modern manufacturing technologies, International Institute of Production Engineering (CIRP) to determine the center of the 21st century research direction.
In the car industry, with an annual production of 300,000 beat is 40 seconds / vehicle and car equipment variety processing is one of the key must be addressed; in the aviation and aerospace industry, and its processing for the thin-walled parts and more and thin muscle, stiffness is poor, the material is aluminum or aluminum alloy, high cutting speed and cutting force only in the case of a small can of these bars, wall processing. Recently, the whole aluminum alloy with large blank "hollowed out" approach to make wings, fuselage and other large part to replace multiple parts through a large number of rivets, screws and other assembly connection means, so that component strength, rigidity and dependability increased. These are made of processing equipment, high speed, high precision and high flexibility.
Judging from the EMO2001 exhibition, high-speed machining center feed rate of up to 80m/min, or even higher, and air speed up to 100m/min so. Currently many of the world automobile plant, including Shanghai General Motors, have adopted high-speed machining center part of the production line of machine tool alternatives. CINCINNATI HyperMach U.S. company's largest machine tool feed speed up to 60m/min, quick to 100m/min, acceleration up to 2g, spindle speed has reached 60 000r/min. Aircraft parts machining a thin-walled, only 30min, and the same high-speed milling machine parts in general need to 3h, in the ordinary milling machine to be 8h; German DMG's dual-spindle lathe spindle speed and acceleration respectively 120000r/mm and 1g.
In the processing accuracy, the past 10 years, the general level of precision CNC machine tools increased from 10μm to 5μm, precision machining center from the 3 ~ 5μm, increased to 1 ~ 1.5μm, and ultra-precision machining has begun to enter the nano-scale precision (0.01μm).
In terms of reliability, MTBF values foreign numerical control device has reached more than 6 000h, the servo system MTBF value reached more than 30000h, showing a very high reliability.
In order to achieve high-speed, high precision, ancillary features such as spindle, linear motor has been the rapid development of application has been further expanded.
1.2 The five-axis machining and rapid development of machine tool
5-axis machining of three-dimensional surface, the best available tool for cutting geometry, not only finish high, but efficiency is greatly improved. Generally believed that 1 5-axis machine tool efficiency can be equal to 2 sets 3 axis machine tools, particularly the use of cubic boron nitride and other superhard materials, high-speed milling of hardened steel cutter part, the 5-axis machining 3-axis than play a more effective process. But in the past due to 5-axis CNC system, the host structure of complex reasons, the price than the 3-axis NC machine tool several times higher, in addition to programming more difficult, limiting the development of 5-axis machine tools.
The current emergence of the spindle, making the realization of the complex 5-axis simultaneous machining spindle head structure simplified, the manufacturing difficulty and costs significantly reduced, narrowing the gap between the price of CNC system. So for the first type of complex 5-axis spindle machine tools and machine tool (including 5-face machining) development.
In EMO2001 exhibition, New Japan Engineering Machine 5-face machining of composite spindle head, can achieve four vertical plane processing and the processing of any angle, making the 5-sided machining and 5 axis machining can be implemented on the same machine, but also can be achieved and the inverted cone inclined plane processing. German companies exhibit DMUVoution DMG machining center series, can be achieved in a 5-sided machining fixture and 5-axis machining, CNC system can be controlled or CAD / CAM controlled directly or indirectly.
1.3 intelligent, open, network development as the major contemporary trends in numerical control system
21 numerical control equipment will be sure the intelligent system, intelligent content included in all aspects of the numerical control system: the pursuit of processing efficiency and processing quality of intelligence, such as the adaptive control process, process parameters automatically generation; to improve the performance and easy to use intelligent connection, such as feedforward control, adaptive computing motor parameters, automatic identification of load select models, self-tuning, etc.; simplify programming, simplifying operational aspects of intelligence, such as smart of automatic programming, intelligent man-machine interfaces; also intelligent diagnosis, intelligent control aspects, to facilitate system diagnostics and maintenance.
CNC system to address the closure of the traditional CNC applications and industrial production problems. Many countries now open CNC system of research, such as the United States NGC (The Next Generation Work-Station/Machine Control), the EC OSACA (Open System Architecture for Control within Automation Systems), Japan OSEC (Open System Environment for Controller), China, ONC (Open Numerical Control System) and so on. Open CNC system has become a numerical control system of the future of the road. The so-called open-CNC system is the development of numerical control system can be run in a unified platform for machine tool manufacturers and end users, by changing, adding or cutting out the structure object (NC function) to form a series, and easily the user's special applications and technical know-how into the control system, rapid implementation of different varieties, different grades of open CNC system, the formation of a distinct brand personality. The open numerical control system architecture specification, communication specifications, configuration specifications, operating platform, function libraries and CNC numerical control system software development tools, system function is the core of the current study.
Network numerical control equipment is well-known international machine tool fair the past two years, a new bright spot. NC network equipment will greatly satisfy the production lines, manufacturing systems, manufacturing information integration needs of enterprises, but also achieve new manufacturing model, such as agile manufacturing, virtual enterprises, global manufacturing the base unit. Some well-known at home and abroad, and CNC CNC machine tools manufacturing companies have introduced in recent years related to new concepts and prototype, as in EMO2001 exhibition, Japan Yamazaki Mazak (Mazak) that the company exhibits "CyberProduction Center" (intelligent production control center, referred to as CPC); Japan Okuma (Okuma) Machine Company exhibited "IT plaza" (Information Technology Square, referred to as IT Plaza); Germany's Siemens (Siemens) that the company exhibits Open Manufacturing Environment (open manufacturing environment, referred to as OME), etc. , reflecting the CNC machining direction of the network trend.
1.4 The emphasis on new technology standards, the establishment of norms
1.4.1 Specifications on the design and development of numerical control system
As mentioned earlier, open CNC system has better versatility, flexibility, adaptability, scalability, the United States, the European Community and Japan have to implement the strategic development plan, and the open architecture CNC system specification (OMAC , OSACA, OSEC) research and development, the world's three largest economies in the short term were almost the same as the scientific formulation of plans and specifications, indicating the numerical control technology to a new period of change to come. China also started in 2000, ONC CNC system in China's research and development of regulatory frameworks.
1.4.2 on the NC Standard
NC standard is the development of manufacturing information of a trend. CNC technology 50 years after the birth of the exchange of information is based on ISO6983 standards, which adopts the G, M code describes how (how) processing, the essential characteristics of process-oriented, obviously, he can not meet modern CNC technology high-speed development. To this end, the international research and development is a new CNC system standard ISO14649 (STEP-NC), the aim is to provide a specific system does not rely on a neutral mechanism to describe the product life cycle of a unified data model in order to achieve the entire manufacturing process, various industrial fields as well as the standardization of product information.
STEP-NC may be the emergence of a revolution in the field of numerical control technology, the development of numerical control technology for the manufacturing sector as a whole, will have far-reaching impact. First, STEP-NC manufacturing presents a new concept, the concept of traditional manufacturing, NC machining program are concentrated in a single computer. Under the new standard, NC programs can be distributed on the Internet, which is open numerical control technology and network development. Secondly, STEP-NC CNC system can also reduce processing drawings (about 75%), processing the time (about 35%) and processing time (about 50%).
At present, Europe and the United States attaches great importance to the research STEP-NC, the European launch of the IMS STEP-NC program (1999.1.1 ~ 2001.12.31). To participate in this program are from Europe and Japan 20 CAD / CAM / CAPP / CNC users, vendors and academic institutions. U.S. STEP Tools is a global exchange of data within the software development industry, he has developed for the exchange of information of CNC machining super model (Super Model), whose goal is a unified specification describes all the process. Such new data exchange format has been equipped with SIEMENS, FIDIA and the European OSACA-NC NC system is verified on the prototype.
2 pairs of numerical control technology and industrial development of the basic estimate
CNC technology in China started in 1958, nearly 50 years of development can be divided into three phases: the first from 1958 to 1979, that closed development stage. At this stage, due to blockade of foreign technology and our basic conditions, numerical control technology development is relatively slow. The second stage is in the state's "June", "July" and during the "Eighth Five-Year Period", the introduction of technology, digestion and absorption, the initial set up phase of the localization system. At this stage, the reform and opening-up and national attention, and research and development to improve the environment and the international environment, China's numerical control technology research, development and localization of products have made great progress. The third stage is in the country's "Eighth," the latter and the "Ninth Five-Year" period, that the implementation of industry research, market competition stage. At this stage, China's domestic numerical control equipment industry has made substantial progress. In the "Ninth Five," the end made CNC machine tools in the domestic market share of 50%, with domestic CNC system (popular) also reached 10%.
Throughout the past 50 years of CNC technology development process, especially through four 5-year plan of research, on the whole achieved the following results.
a. laid the foundation for the development of numerical control technology, the basic grasp of modern CNC technology. Our country is now basically understood from the NC system, servo drives, CNC host, plane and fittings based technology, which already has most of the technical basis for commercial development, part of the technology has been the commercialization and industrialization.
b. formed a CNC industrial base. In the commercialization of research results and on the basis of some technology, such as the establishment of central NC, with a production capacity of aerospace CNC CNC system manufacturer. Lanzhou Electric Factory, NC Central and a number of servo systems and servo motor manufacturing plant and the Beijing First Machine Tool Plant, Jinan first machine tool factory hosts a number of CNC manufacturing facility. These plants basically formed the NC industry base in China.
c. the establishment of a numerical research, development, management personnel of the basic team.
Although the numerical control technology research and development and industrialization has made great progress, but we should also clearly understand that China's high-end research and development of numerical control technology, especially in the technology industry's situation and practical needs of China there is a large gap. Although the development of vertical fast in China, but the horizontal ratio (compared with foreign) not only the difference between the level of technology, the pace of development in some areas there are gaps, that some sophisticated CNC equipment, widening the gap between technical level. From an international point of view, on the level of numerical control technology and industrialization level is estimated as follows.
a. the technical level, with foreign advanced level of about 10 to 15 years behind in technology is more sophisticated.
b. industry level, market share is low, species coverage is small, there is no scale production; specialized features of lower production levels and complete; appearance quality is relatively poor; reliability is not high, lack of commercialization; CNC system made its own brand has not been established, the user's lack of confidence.
c. the ability of sustainable development, to pre-competitive research and development of numerical control technology, engineering weak; efforts to expand the field of numerical control technology is not strong; relevant standards research, development lags behind.
The gap of the main reasons there are the following.
a. awareness. NC Industrial process of domestic difficulty, complexity and characteristics of long-term lack of knowledge; on the market are not standardized, plus kill the blockade of foreign, institutional and other difficult to underestimate; on the level of application of CNC technology and capacity analysis is not enough.
b. system aspects. From a technical point of concern when the issue of CNC multi-industry, from the systematic perspective of industry chain issues into account when the CNC industry less; not established a complete matching system of high-quality, comprehensive training, services, network support system .
c. mechanisms. Bad causes the brain drain, but also restricts the line of technology and technology innovation, product innovation, and effective implementation of the planning constraints, are often the ideal planning, implementation difficulties.
d. technology. Enterprises in technology innovation is not strong, the core technology, engineering capability is not strong. Standard machine behind the low level of numerical control system the new standard is not enough.
3 pairs of numerical control technology and industrial development of the strategic thinking
3.1 Strategic considerations
China is a manufacturing country in the world should try to accept the transfer of industries in the front instead of back-end of the transfer, that is, to master the core technology of advanced manufacturing, or in the new round of international industrial structure adjustment, China's manufacturing industry will be further "empty core." Our resources, the environment, the market price, the exchange may be just get the new world economic pattern in the international "processing center" and "assembly center" and not grasp the core technology of the manufacturing center, this will seriously affect our development of modern manufacturing processes.
We should stand on national security strategy of the height of great importance to numerical control technology and industrial issues, starting with the social security perspective, because manufacturing is the largest sector of employment, manufacturing industry can not only improve people's living standards, but also ease of the pressure of employment, to ensure social stability; followed from the national security, the western countri
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