651 環(huán)面蝸輪蝸桿減速器,蝸輪,蝸桿,減速器 外文資料翻譯1Totally drives-the widest range of servomotorsBalance between force and motion - the right motor for every application The demands placed on drive technology reflect the rapid pace of innovation in the technological arena. More compact motors with higher dynamic performance are being increasingly demanded - in a broad range of outputs and versions. The demands placed on drive technology reflect the rapid pace of innovation in the technological arena. More compact motors with higher dynamic performance are being increasingly demanded - in a broad range of outputs and versions. We address this trend with an extremely wide range of servomotors allowing you to select the optimum motor for every drive application. Whether synchronous or asynchronous servomotors or highly innovative linear and torque motors. Drive force and motion dynamics are balanced to obtain a level of performance which you have come to expect from Siemens. Long service life and high efficiency as standard for low life cycle costs The high degree of protection, rugged bearing design and vibration-free construction make these servomotors the ideal solution when conditions get tough. Integrated KTY84 temperature sensors additionally protect the DURIGNIT-IR-2000 winding insulation. The Siemens permanent-magnet synchronous motors utilize the latest magnet technology and have the highest efficiency compared to conventional three-phase motors. The permanent-magnet excitation means that these variable-speed servomotors have no excitation losses. This translates into extremely high efficiencies with the lowest energy consumption. The result: your operating costs are drastically reduced! Fit for all tasks: Motor outputs from 0.2 to 630 kW Siemens servomotors always provide the optimum motor over a wide range of outputs - no matter what your requirements are - high stall torques or high rated outputs, high maximum speeds or dynamic response, air or water cooling, linear or 外文資料翻譯2rotary motion. The lowest output range starts at 0.2 kW and is essentially dominated by the compact synchronous servomotor with a high dynamic response. These servomotors are available in a wide range of versions - including explosion-proof designs - and with a full line of accessories. Our compact asynchronous servomotors, which have a similar design, complement the synchronous motors for applications in the higher output range up to 630 kW. High outputs can be achieved thanks to the open-circuit, air-cooled version (IP23). We also have a full range of linear and torque motors for direct drive applications. These motors distinguish themselves as a result of the extremely high dynamic response and precision. Efficiency through direct contact partners Siemens offers the most comprehensive range of motors - ensuring a high degree of flexibility for the widest range of drive applications. This means that you can always find the optimum motor and beyond this, you always have the same competent partner in every phase of your project - from the initial concept through integration up to commissioning. Exclusive: Only we offer motors, drive converters and accessories for all categories Thanks to the flexible, modular system which can be simply adapted to your application, you can combine our servomotor components to create an individual drive solution for the widest range of requirements. Our servomotors have a high price-performance ratio - and they are extremely versatile. In order that you always have the power you require at your demand, the servomotors can be safely and reliably connected to our SIMOVERT MASTERDRIVES Vector Control, Motion Control and SIMODRIVE converters using the new MOTION-CONNECT system. This is an innovative connection system which offers you preassembled power and signal cables for every type of application and saves time and money thanks to the simple installation. Support and service - worldwide 外文資料翻譯3Siemens has one of the most closely meshed and fastest service networks to support our drive systems. Whether it involves engineering drives and integrating systems, after-sales service or training - our experienced service personnel are at your service worldwide. Servomotors for a wide range of applications: ? Plastic machines ? Paper machines ? Printing machines ? Textile machines ? Woodworking, glass, ceramics and stone finishing machines ? Packaging machines ? Presses ? Wire-drawing machines ? Cable stranding machines ? Machine tools ? Robots and handling equipment ? Logistics-transport systems ? High-bay racking systems ? Crane and hoisting equipment ? Test stands ? Special-purpose machines Premium synchronous motors-zhigh dynamic performance and extremely compactwhich involve complex motion tasks such as position and speed control. Today, there is a new servo standard which sets a clear benchmark - leading-edge 1FK7 外文資料翻譯4motors. Significantly enhanced dynamic response, compactness and system integration allow every application to be quickly addressed - but the motors will still be fit for future market demands. 1FT6 and 1FS6 motors roundoff our range of synchronous servomotors for specific industry sector solutions and high-end applications. These motors show their strengths when operating under extreme conditions, e.g. in hazardous zones. 1FK7 HD (High Dynamic): An obvious winner when accelerating Dynamic performance in your process means increased production. In this case, drive acceleration is the name of the game. Our 1FK7 HD servomotors offer you the necessary performance for these types of applications. In conjunction with the high stall torque, they have a truly high accelerating capacity and an extremely low intrinsic moment of inertia. Even the optional holding brake has a low moment of inertia. As a result of these features, extreme load duty cycles, fast positioning and stopping can be achieved in the shortest time. 1FK7 CT (Compact): The universal motor for every application Only the most compact drive has a chance where space is tight. 1FK7 CT servomotors, with their flexible and modular design, are, thanks to their small envelope dimensions, one of the most compact of their class. As a result of the high power density and the square design, they can fit into the tightest space in any machine to provide maximum drive power. Our smallest version, for instance with frame size 28, packs a torque of 0.85 Nm and is only 55 mm long. 1FT6: Flexible, even at high outputs Extreme applications or outputs up to 90 kW place high demands on our synchronous motors. Demands, which we can completely fulfill with our 1FT6 motor series. In many highend applications, these servomotors represent the optimum solution, whether in the standard nonventilated version with degree of protection up to IP68 or in separately cooled or water-cooled versions for the highest power densities. 外文資料翻譯5The wide range of accessories and options guarantees a high degree of flexibility when they have to be integrated into a complete system. 1FS6: Flameproof with type of protection EEx de IIC T3 Hazardous zones, for example, in the printing industry and in painting systems, demand motors with special protection. In addition to having to fulfill all of the relevant standards and specifications, they must also have a high dynamic response and be extremely compact. We specifically developed our 1FS6 servomotors for these requirements and these motors can be safely used in hazardous Zone 1. A wide spectrum of encoder systems guarantees the demanded drive accuracy. This means that almost all basic up to medium motion control tasks can be tackled using the well-proven resolver systems. For even higher requirements, you can select from high-precision sin/cos encoders and absolute-value encoders which are ideal for positioning tasks. Alternatively, you can order the motor with holding brake or mounted gearbox. And when it comes to the paint finish, we can also take into account our customer's requirements. Here, versions with helical, bevel, offset or worm gearboxes are available. We recommend that planetary gearboxes be used for more sophisticated positioning applications. Asynchronous and encoderless-high performance at a low priceWhen it comes to asynchronous servomotors, the emphasis is on cost-effectiveness and a high output. They have a favorable price, low operating costs and can be used with or without encoder. The 1PH7 and 1PL6 motors have a revolutionary design without housing. In this case, the stator is also the motor enclosure - which makes the motor compact and light. The motor cooling, integrated in the stator, saves space and cools precisely where the heat is generated. Thanks to 外文資料翻譯6the expanded range of frame sizes up to size 280, our servomotors are now available up to 630 kW. 1PH7: The compact high performer at a favorable price If the size and technical features of standard motors are not adequate for certain industry sector applications, then our stator-cooled 1PH7 asynchronous servomotors with degree of protection IP55 can be used to provide the optimum drive solution. Up to frame size 225, the 1PH motors are equipped with rugged, permanently lubricated bearings - even for increased cantilever forces for belt and pinion drives as well as the highest speeds, as are often required for test stands. In the medium output range, the motors have an external contour which makes them very easy to install. This is achieved using the terminal box which is integrated in the separately-driven fan assembly. For higher outputs, a traditional solution is used with a mounted, compact terminal box. For applications ranging from very basic ones to average complexity, these motors, in conjunction with the SIMOVERT MASTERDRIVES Vector Control System, can also be controlled without using an encoder. Various encoder systems are available for higher requirements, just the same as for the synchronous servomotors and for all drive converter systems. The new frame size 280 can be easily integrated into any machine configuration as a result of the versatile cooling and terminal box concept. The motors are either cooled using a radially- mounted cooling unit or through a cooling duct connected to the bearing endshield. The terminal box position can be freely selected depending on the cooling type. 1PL6: The BIG one for machines with the highest power density If you prefer a compact three-phase drive over DC solutions or if the ambient conditions allow the use of open motors, then our 1PL6 motors cannot be beaten when it comes to costeffectiveness and output. 1PL6 servomotors, available in frame sizes 180 to 280, are open-circuit entilated asynchronous motors with stator and rotor 外文資料翻譯7cooling. This motor cooling means that outputs are available up to 630 kW. 1PL6 motors are in full compliance with IEC 60034-5 with degree of protection IP23. 1PH4: Rugged water-cooled motors for special industry sectors Our 1PH4 water-cooled servomotors are the optimum solution for extreme ambient conditions, such as high temperature, dust, dirt or aggressive atmosphere here air cooling cannot be used but suitable cooling water is available. These motors have water intake and discharge connections at the non-drive end instead of a fan unit which means that they can develop their full Linear,rotary ,innovative-cool solutions for direct drivesInnovation and loss-free force transfer distinguish the direct linear and rotary drives from Siemens: The linear motor for straight-line motion and the torque motor for rotary motion. Both of these series guarantee the highest dynamic response and precision no matter what the application. What makes our direct drives so special: On one hand, the current is directly transformed into motion without any significant power loss and detour through the mechanical system. On the other hand, the integrated water cooling neutralizes the motor temperature increase therefore always guaranteeing cool drive solutions. Motors for innovative designs: Tailored drive concepts When it comes to innovation, our motors are always leading-edge. In this case, it is not a question as to whether DC or three-phase drive, but what is the fundamental drive concept which is both cost-effective and technically fits the particular production process. In addition to the high efficiency and drive quality, it is especially important that the drive can be easily integrated into your machine. This is because it is far simpler to directly apply the force where it is needed without having to use mechanical transmission elements such as gears, belts or rack and pinion. In this case, direct drives from Siemens offer a tailored solution precisely 外文資料翻譯8aligned to requirements in the field. These motors simplify the mechanical design of your machine, reduces its life cycle costs by providing a higher availability and lowers the operating costs. 1FN3 and FN4 linear motors: The universal power packs For linear motors, the force is transferred without contact similar to the principle of a magnetic levitationtrain. The driving force is generated by a traveling electromagnetic field in the primary section which moves with respect to the magnetic secondary section. The primary section, located on linear guides, can then move with a high velocity and with absolute track precision. This results in a simple linear force transfer which allows you to create new solutions for innovative machine concepts. Siemens linear motors can be simply selected from a modular system which means that the characteristics and features can be more precisely tailored to your particular drive application. Two motor versions ensure this: 1FN3 linear motors for extreme load duty cycles and short rise times. This is guaranteed as a result of the high ratio between the peak and continuous load and 1FN4 linear motors with their typical low power losses in continuous operation with cyclic load changes. 1FW6 and 1FW3 torque motors: Precision rotary motion for production machines Torque motors, similar to linear motors, are direct drives based on synchronous drive technology. Torque motors have been optimized for high torques at low rated speeds. 1FW6 motors are modular motors which are mainly used as direct drives for rotary tables or swiveling axes of processing machines. With 1FW3 motors, you have a complete range of torque motors which are ready to be installed. Thanks to their compact design, these motors represent the ideal solutions for machinery construction, such as injection molding and special-purpose machines. Both series are water-cooled and are available in different sizes and lengths. 無(wú)錫職業(yè)技術(shù)學(xué)院畢業(yè)設(shè)計(jì)說(shuō)明書I摘要這篇畢業(yè)設(shè)計(jì)的論文主要闡述的是一套系統(tǒng)的關(guān)于環(huán)面蝸輪蝸桿減速器的設(shè)計(jì)方法。環(huán)面蝸輪蝸桿減速器是蝸輪蝸桿減速器的一種形式.這個(gè)方法是以加工過程和蝸輪減速器的使用條件的數(shù)學(xué)和物理公式為基礎(chǔ)的。在論文中，首先，對(duì)蝸輪蝸桿作了簡(jiǎn)單的介紹，接著，闡述了蝸輪蝸桿的設(shè)計(jì)原理和理論計(jì)算。然后按照設(shè)計(jì)準(zhǔn)則和設(shè)計(jì)理論設(shè)計(jì)了環(huán)面蝸輪蝸桿減速器。接著對(duì)減速器的部件組成進(jìn)行了尺寸計(jì)算和校核。該設(shè)計(jì)代表了環(huán)面蝸輪蝸桿設(shè)計(jì)的一般過程。對(duì)其他的蝸輪蝸桿的設(shè)計(jì)工作也有一定的價(jià)值。 目前，在環(huán)面蝸輪蝸桿減速器的設(shè)計(jì)、制造以及應(yīng)用上，國(guó)內(nèi)與國(guó)外先進(jìn)水平相比仍有較大差距。國(guó)內(nèi)在設(shè)計(jì)制造環(huán)面蝸輪蝸桿減速器過程中存在著很大程度上的缺點(diǎn)，正如論文中揭示的那樣，重要的問題如：輪齒的根切；蝸桿毛坯的正確設(shè)計(jì)；蝸輪蝸桿的校核。關(guān)鍵詞：蝸輪蝸桿減速器, 蝸桿, 滾動(dòng)軸承無(wú)錫職業(yè)技術(shù)學(xué)院畢業(yè)設(shè)計(jì)說(shuō)明書IIAbstractThis graduation thesis on the design of the system is a ring on the surface of the worm reducer design method. Torus worm reducer worm reducer is a form of this method is worm reducer and processing conditions of the use of mathematical and physical basis of the formula. In the paper, first of all, the worm made a brief introduction, then the worm on the design principle and the theoretical calculation. Then in accordance with the design criteria and design theory designed toroidal worm reducer. Then the components of the reducer to the size of the calculation and verification. The design represents the torus worm general design process. On the other worm in the design work will have value. At present, the torus worm reducer for the design, manufacture and application of domestic and foreign advanced level there are still large gaps between the comparison. Central China in the design and manufacture of worm reducer there is a process to a large extent the shortcomings, as revealed by the paper, important issues such as: cutting the root of the tooth; Worm rough the correct design of the worm check.Key words: worm reducer, Worm, hoist, Rolling無(wú)錫職業(yè)技術(shù)學(xué)院畢業(yè)設(shè)計(jì)說(shuō)明書III目錄摘要 ……………………………………………………………………Abstract ………………………………………………………………目錄 ……………………………………………………………………調(diào)研報(bào)告…………………………………………………………… 1第一章 選定設(shè)計(jì)方案 ……………………………………………… 4第二章 電動(dòng)機(jī)的選擇與計(jì)算 ………………………………………42.1 初選電動(dòng)機(jī)類型和結(jié)構(gòu)型式 …………………………………………42.2 電動(dòng)機(jī)的容量………………………………………………………… 42.2.1 確定提升機(jī)所需的功率 ……………………………………4P?2.2.2 確定傳動(dòng)裝置效率 ……………………………………………52.2.3 電動(dòng)機(jī)的技術(shù)數(shù)據(jù)…………………………………………… 6第三章 傳動(dòng)裝置的傳動(dòng)比及動(dòng)力參數(shù)計(jì)算 ………………… 63.1 傳動(dòng)裝置運(yùn)動(dòng)參數(shù)的計(jì)算 …………………………………………63.1.1 各軸功率計(jì)算………………………………………………… 63.1.2 各軸轉(zhuǎn)速的計(jì)算……………………………………………… 63.1.3 各軸輸入扭矩的計(jì)算………………………………………… 7第四章 減速器部件的選擇計(jì)算…………………………………… 74.1 蝸桿傳動(dòng)設(shè)計(jì)計(jì)算 ………………………………………………… 74.1.1 選擇蝸桿、蝸輪材料 ………………………………………74.1.2 確定蝸桿頭數(shù) Z 及蝸輪齒數(shù) Z ………………………… 7124.1.3 驗(yàn)算滾筒的速度…………………………………………… 84.1.4 確定蝸桿蝸輪中心距 a …………………………………… 84.1.5 蝸桿傳動(dòng)幾何參數(shù)設(shè)計(jì) …………………………………… 94.2 環(huán)面蝸輪蝸桿校核計(jì)算 …………………………………………… 114.3 軸的結(jié)構(gòu)設(shè)計(jì) ……………………………………………………… 134.3.1 蝸桿軸的設(shè)計(jì)…………………………………………………134.3.2 蝸輪軸的設(shè)計(jì) …………………………………………………164.4 軸的校核 ……………………………………………………………194.4.1 蝸桿軸的強(qiáng)度校核……………………………………………194.4.2 蝸輪軸的強(qiáng)度校核 …………………………………………224.5 滾動(dòng)軸承的選擇及校核 ……………………………………………254.5.1 蝸桿軸滾動(dòng)軸承的選擇及校核………………………………254.5.2 蝸輪軸上軸承的校核…………………………………………274.6 鍵聯(lián)接的選擇及校核 ………………………………………………29無(wú)錫職業(yè)技術(shù)學(xué)院畢業(yè)設(shè)計(jì)說(shuō)明書IV4.6.1 蝸桿軸上安裝聯(lián)軸器處的鍵聯(lián)接……………………………294.6.2 蝸輪軸上裝蝸輪處的鍵聯(lián)接…………………………………304.6.3 蝸輪軸上裝聯(lián)軸器處的鍵聯(lián)接………………………………304.7 箱體結(jié)構(gòu)尺寸及說(shuō)明 ………………………………………………314.8 減速器的潤(rùn)滑和密封 ………………………………………………324.9 減速器的附件 ………………………………………………………324.9.1 窺視孔和視孔蓋………………………………………………334.9.2 通氣器…………………………………………………………334.9.3 定位銷…………………………………………………………334.9.4 起蓋螺釘………………………………………………………334.9.5 起吊裝置………………………………………………………334.9.6 放油孔及螺塞…………………………………………………344.10 減速器的安裝維護(hù)和使用 ……………………………………344.10.1 減速器的安裝 ………………………………………………344.10.2 減速器的使用和維護(hù) ………………………………………34致 謝…………………………………………………………………35參考資料…………………………………………………………………36