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附一：
畢業(yè)設(shè)計(jì)（論文）檔案袋內(nèi)組成部分
一、畢業(yè)設(shè)計(jì)（論文）冊(cè)內(nèi)容與裝訂順序：
l 封面；論文題目不得超過(guò)20個(gè)字，要簡(jiǎn)練、準(zhǔn)確，可分為兩行。
l 內(nèi)容
1、畢業(yè)設(shè)計(jì)（論文）任務(wù)書(shū)；任務(wù)書(shū)由指導(dǎo)教師填寫(xiě)，經(jīng)所在系部審查簽字后生效。
2、畢業(yè)設(shè)計(jì)（論文）開(kāi)題報(bào)告；
3、畢業(yè)設(shè)計(jì)（論文）學(xué)生申請(qǐng)答辯表與指導(dǎo)教師畢業(yè)設(shè)計(jì)（論文）評(píng)審表；
4、畢業(yè)設(shè)計(jì)（論文）評(píng)閱人評(píng)審表；
5、畢業(yè)設(shè)計(jì)（論文）答辯表；
6、畢業(yè)設(shè)計(jì)（論文）答辯記錄表；
7、畢業(yè)設(shè)計(jì)（論文）成績(jī)?cè)u(píng)定總表；
8、論文：
(1)中文題目與作者；
(2)英文題目與作者；
(3)中文內(nèi)容摘要和關(guān)鍵詞；
(4)英文內(nèi)容摘要和關(guān)鍵詞；
(5)目錄；
(6)正文；
(7)致謝；
(8)參考文獻(xiàn)及引用資料目錄；
(9)附錄；
(10)實(shí)驗(yàn)數(shù)據(jù)表、有關(guān)圖紙(大于3#圖幅時(shí)單獨(dú)裝訂)；
l 封底。
二、英文資料翻譯冊(cè)內(nèi)容與裝訂順序：
l 封面；
l 內(nèi)容
1、英文原文；
2、中文翻譯；
3、閱讀書(shū)目；
l 封底。
1
畢業(yè)設(shè)計(jì)（論文）任務(wù)書(shū)
系 部
機(jī)電工程系
指導(dǎo)教師
李兆銓
職 稱(chēng)
高工
學(xué)生姓名
付勇
專(zhuān)業(yè)班級(jí)
05gb機(jī)制1
學(xué) 號(hào)
0515011114
設(shè)計(jì)題目
數(shù)控回轉(zhuǎn)工作臺(tái)
設(shè)
計(jì)
內(nèi)
容
目
標(biāo)
和
要
求
數(shù)控回轉(zhuǎn)工作臺(tái)是數(shù)控機(jī)床的主要附件之一，主要用于數(shù)控銑床，數(shù)控鏜床等。其外形和普通回轉(zhuǎn)工作臺(tái)相似，但其內(nèi)部結(jié)構(gòu)具有數(shù) 控進(jìn)給驅(qū)動(dòng)系統(tǒng)的許多特點(diǎn)，它的功能是使工作臺(tái)實(shí)現(xiàn)圓周進(jìn)給，并能進(jìn)行分度。分析數(shù)控轉(zhuǎn)臺(tái)的結(jié)構(gòu)特點(diǎn)，設(shè)計(jì)一個(gè)開(kāi)環(huán)系統(tǒng)的回轉(zhuǎn)工作臺(tái)，它的傳動(dòng)系統(tǒng)應(yīng)有消除間隙結(jié)構(gòu)及蝸輪夾緊裝置等。
. 一.設(shè)計(jì)內(nèi)容
1.測(cè)繪一個(gè)在數(shù)控銑床（或加工中心）上用數(shù)控轉(zhuǎn)臺(tái)加工的典型零件，繪制零件工作圖，工序圖。
2.進(jìn)行數(shù)控轉(zhuǎn)臺(tái)方案分析，臺(tái)面直徑為400mm。繪制數(shù)控轉(zhuǎn)臺(tái)總裝配圖。
3.設(shè)計(jì)該轉(zhuǎn)臺(tái)的主要零部件，如殼體，轉(zhuǎn)臺(tái)，蝸輪。蝸桿，夾緊裝置等，畫(huà)出4張以上零件的工作圖。
4.撰寫(xiě)設(shè)計(jì)說(shuō)明書(shū) 。
二.設(shè)計(jì)要求
1.設(shè)計(jì)必須獨(dú)立完成，要有創(chuàng)造性，不要照抄照搬實(shí)習(xí)現(xiàn)場(chǎng)的工藝，工裝，設(shè)備等。
2.設(shè)計(jì)繪圖工作總量一般不少于2.5A0，其中用計(jì)算機(jī)繪圖不少于一張A1，但是不超過(guò)總繪圖量的一半。
3.說(shuō)明書(shū)的內(nèi)容應(yīng)是圍繞本人的設(shè)計(jì)的內(nèi)容進(jìn)行分析，計(jì)算和驗(yàn)證，對(duì)本回轉(zhuǎn)工作臺(tái)傳動(dòng)裝置的消隙結(jié)構(gòu)應(yīng)有比較清楚的論述。不要抄書(shū)。說(shuō)明書(shū)內(nèi)容一般不少于25頁(yè)。
4.其它有關(guān)事項(xiàng)按院，系有關(guān)規(guī)定執(zhí)行。
三.參考資料
1.吉林工大等主編 金屬切削機(jī)床設(shè)計(jì) 機(jī)械工業(yè)出版社
2.金屬切削機(jī)床設(shè)計(jì)手冊(cè) 機(jī)械工業(yè)出版社
3.大連組合機(jī)床所編 組合機(jī)床設(shè)計(jì)手冊(cè) 機(jī)械工業(yè)出版社
4.上海紡織工學(xué)院等主編 金屬切削機(jī)床圖冊(cè) 上?？萍汲霭嫔?
指導(dǎo)教師簽名：
年 月 日
系 部審 核
此表由指導(dǎo)教師填寫(xiě) 由所在系部審核
2-1
畢業(yè)設(shè)計(jì)（論文）學(xué)生開(kāi)題報(bào)告
課題名稱(chēng)
數(shù)控回轉(zhuǎn)工作臺(tái)
課題來(lái)源
生產(chǎn)實(shí)踐
課題類(lèi)型
AY
指導(dǎo)教師
李兆銓
學(xué)生姓名
付勇
學(xué) 號(hào)
0515011114
專(zhuān)業(yè)班級(jí)
05gb機(jī)制1
本課題的研究現(xiàn)狀，研究目的及意義
數(shù)控回轉(zhuǎn)工作臺(tái)是數(shù)控機(jī)床的主要附件之一，主要用于數(shù)控銑床，數(shù)控鏜床等。其外形和普通回轉(zhuǎn)工作臺(tái)相似，但其內(nèi)部結(jié)構(gòu)具有數(shù) 控進(jìn)給驅(qū)動(dòng)系統(tǒng)的許多特點(diǎn)，它的功能是使工作臺(tái)實(shí)現(xiàn)圓周進(jìn)給，并能進(jìn)行分度。分析數(shù)控轉(zhuǎn)臺(tái)的結(jié)構(gòu)特點(diǎn)，設(shè)計(jì)一個(gè)開(kāi)環(huán)系統(tǒng)的回轉(zhuǎn)工作臺(tái)，它的傳動(dòng)系統(tǒng)應(yīng)有消除間隙結(jié)構(gòu)及蝸輪夾緊裝置等。
課題類(lèi)型：
（1）A—工程實(shí)踐型；B—理論研究型；C—科研裝置研制型；D—計(jì)算機(jī)軟件型；
E—綜合應(yīng)用型
（2）X—真實(shí)課題；Y—模擬課題；
（1）、（2）均要填，如AY、BX等。
2-2
本課題研究的內(nèi)容
1.測(cè)繪一個(gè)在數(shù)控銑床（或加工中心）上用數(shù)控轉(zhuǎn)臺(tái)加工的典型零件，繪制零件工。
作圖，工序圖
2.進(jìn)行數(shù)控轉(zhuǎn)臺(tái)方案分析，臺(tái)面直徑為400mm。繪制數(shù)控轉(zhuǎn)臺(tái)總裝配圖。
3.設(shè)計(jì)該轉(zhuǎn)臺(tái)的主要零部件，如殼體，轉(zhuǎn)臺(tái)，蝸輪。蝸桿，夾緊裝置等，畫(huà)出4張
以上零件的工作圖。
4.撰寫(xiě)設(shè)計(jì)說(shuō)明書(shū)。
本課題的實(shí)施方案,進(jìn)度安排
查閱資料→了解回轉(zhuǎn)工作臺(tái)工作原理→聯(lián)系實(shí)際→了解定位及夾緊機(jī)構(gòu)、分度機(jī)構(gòu)的組成、工作原理及特點(diǎn)→進(jìn)行多種設(shè)計(jì)方案的比較→完成回轉(zhuǎn)工作臺(tái)的總體設(shè)計(jì)
3.16-3.20發(fā)任務(wù)書(shū),收集資料,寫(xiě)開(kāi)題報(bào)告.
3.23-3.27完成開(kāi)題報(bào)告
3.30-4.17制定設(shè)計(jì)方案
4.20-5.15繪制設(shè)計(jì)圖紙
5.18-5.24撰寫(xiě)設(shè)計(jì)說(shuō)明書(shū)
6.1-6.5 答辯及整理文稿
2-3
已查閱的主要參考文獻(xiàn)
1、全國(guó)數(shù)控培訓(xùn)網(wǎng)絡(luò)天津分中心編.數(shù)控機(jī)床[M].北京：機(jī)械工業(yè)出版社,1997
2、.全國(guó)數(shù)控培訓(xùn)網(wǎng)絡(luò)天津分中心編.數(shù)控編程[M].北京：機(jī)械工業(yè)出版社,1997
3、.戴曙等.金屬切削機(jī)床[M].北京：機(jī)械工業(yè)出版社,1995
4、 金屬切削機(jī)床設(shè)計(jì)[M] 機(jī)械工業(yè)出版社
5、 金屬切削機(jī)床設(shè)計(jì)手冊(cè)[M] 機(jī)械工業(yè)出版社
6、 大連組合機(jī)床所編 組合機(jī)床設(shè)計(jì)手冊(cè)[M] 機(jī)械工業(yè)出版社
7、上海紡織工學(xué)院等主編 金屬切削機(jī)床圖冊(cè)[M] 上?？萍汲霭嫔?
指導(dǎo)教師意見(jiàn)
指導(dǎo)教師簽名：
年 月 日
3
畢業(yè)設(shè)計(jì)（論文）學(xué)生申請(qǐng)答辯表
課 題 名 稱(chēng)
數(shù)控回轉(zhuǎn)工作臺(tái)
指導(dǎo)教師（職稱(chēng)）
李兆銓
申 請(qǐng) 理 由
檢驗(yàn)自己的成果
學(xué)生所在系部
機(jī)電工程系
專(zhuān)業(yè)班級(jí)
05gb機(jī)制1
學(xué)號(hào)
0515011114
學(xué)生簽名： 日期：
畢業(yè)設(shè)計(jì)（論文）指導(dǎo)教師評(píng)審表
序號(hào)
評(píng)分項(xiàng)目（理工科、管理類(lèi)）
評(píng)分項(xiàng)目(文科)
滿分
評(píng)分
1
工作量
外文翻譯
15
2
文獻(xiàn)閱讀與外文翻譯
文獻(xiàn)閱讀與文獻(xiàn)綜述
10
3
技術(shù)水平與實(shí)際能力
創(chuàng)新能力與學(xué)術(shù)水平
25
4
研究成果基礎(chǔ)理論與專(zhuān)業(yè)知識(shí)
論證能力
25
5
文字表達(dá)
文字表達(dá)
10
6
學(xué)習(xí)態(tài)度與規(guī)范要求
學(xué)習(xí)態(tài)度與規(guī)范要求
15
總 分
100
評(píng)
語(yǔ)
（是否同意參加答辯）
指導(dǎo)教師簽名：
另附《畢業(yè)設(shè)計(jì)（論文）指導(dǎo)記錄冊(cè)》 年 月 日
4
畢業(yè)設(shè)計(jì)（論文）評(píng)閱人評(píng)審表
學(xué)生姓名
付勇
專(zhuān)業(yè)班級(jí)
05gb機(jī)制1
學(xué)號(hào)
0515011114
設(shè)計(jì)（論文）題目
數(shù)控回轉(zhuǎn)工作臺(tái)
評(píng)閱人
李兆銓
評(píng)閱人職稱(chēng)
高工
序號(hào)
評(píng)分項(xiàng)目（理工科、管理類(lèi)）
評(píng)分項(xiàng)目(文科)
滿分
評(píng)分
1
工作量
外文翻譯
15
2
文獻(xiàn)閱讀與外文翻譯
文獻(xiàn)閱讀與文獻(xiàn)綜述
10
3
技術(shù)水平與實(shí)際能力
創(chuàng)新能力與學(xué)術(shù)水平
25
4
研究成果基礎(chǔ)理論與專(zhuān)業(yè)知識(shí)
論證能力
25
5
文字表達(dá)
文字表達(dá)
10
6
學(xué)習(xí)態(tài)度與規(guī)范要求
學(xué)習(xí)態(tài)度與規(guī)范要求
15
總 分
100
評(píng)
語(yǔ)
評(píng)閱人簽名：
年 月 日
5
畢業(yè)設(shè)計(jì)（論文）答辯表
學(xué)生姓名
付勇
專(zhuān)業(yè)班級(jí)
05gb機(jī)制1
學(xué)號(hào)
0515011114
設(shè)計(jì)（論文）題目
數(shù)控回轉(zhuǎn)工作臺(tái)
序號(hào)
評(píng)審項(xiàng)目
指 標(biāo)
滿分
評(píng)分
1
報(bào)告內(nèi)容
思路清新；語(yǔ)言表達(dá)準(zhǔn)確，概念清楚，論點(diǎn)正確；實(shí)驗(yàn)方法科學(xué)，分析歸納合理；結(jié)論有應(yīng)用價(jià)值。
40
2
報(bào)告過(guò)程
準(zhǔn)備工作充分,時(shí)間符合要求。
10
3
創(chuàng) 新
對(duì)前人工作有改進(jìn)或突破，或有獨(dú)特見(jiàn)解。
10
4
答 辯
回答問(wèn)題有理論依據(jù)，基本概念清楚。主要問(wèn)題回答準(zhǔn)確，深入。
40
總 分
100
答
辯
組
評(píng)
語(yǔ)
答辯組組長(zhǎng)（簽字）： 年 月 日
答
辯
委
員
會(huì)
意
見(jiàn)
答辯委員會(huì)負(fù)責(zé)人（簽字）： 年 月 日
6-1
畢業(yè)設(shè)計(jì)（論文）答辯記錄表
學(xué)生姓名
付勇
專(zhuān)業(yè)班級(jí)
05gb機(jī)制1
學(xué)號(hào)
0515011114
設(shè)計(jì)（論文）題目
數(shù)控回轉(zhuǎn)工作臺(tái)
答辯時(shí)間
2009-6-8
答辯地點(diǎn)
答辯委員會(huì)名單
朱森酉 李兆銓 王海濤 蔣小盼
問(wèn)題1
提問(wèn)人：
問(wèn)題：
回答（要點(diǎn)）：
問(wèn)題2
提問(wèn)人：
問(wèn)題：
回答（要點(diǎn)）：
問(wèn)題3
提問(wèn)人：
問(wèn)題：
回答（要點(diǎn)）：
記錄人簽名
（不足加附頁(yè)）
6-2
問(wèn)題4
提問(wèn)人：
問(wèn)題：
回答（要點(diǎn)）：
問(wèn)題5
提問(wèn)人：
問(wèn)題：
回答（要點(diǎn)）：
問(wèn)題6
提問(wèn)人：
問(wèn)題：
回答（要點(diǎn)）：
問(wèn)題7
提問(wèn)人：
問(wèn)題：
回答（要點(diǎn)）：
問(wèn)題8
提問(wèn)人：
問(wèn)題：
回答（要點(diǎn)）：
記錄人簽名
7
畢業(yè)設(shè)計(jì)（論文）成績(jī)?cè)u(píng)定總表
學(xué)生姓名： 付勇 專(zhuān)業(yè)班級(jí)： 05機(jī)制(1)
畢業(yè)設(shè)計(jì)（論文）題目：數(shù)控回轉(zhuǎn)工作臺(tái)
成績(jī)類(lèi)別
成績(jī)?cè)u(píng)定
Ⅰ指導(dǎo)教師評(píng)定成績(jī)
Ⅱ評(píng)閱人評(píng)定成績(jī)
Ⅲ答辯組評(píng)定成績(jī)
總評(píng)成績(jī)
Ⅰ×40%+Ⅱ×20%+Ⅲ×40%
評(píng)定等級(jí)
注：成績(jī)?cè)u(píng)定由指導(dǎo)教師、評(píng)閱教師和答辯組分別給分(以百分記)，最后按“優(yōu)(90--100)”、“良(80--89)”、“中(70--79)”、“及格(60--69)”、“不及格(60以下)”評(píng)定等級(jí)。其中，
指導(dǎo)教師評(píng)定成績(jī)占40%，評(píng)閱人評(píng)定成績(jī)占20%，答辯組評(píng)定成績(jī)占40%。
摘 要
數(shù)控車(chē)床今后將向中高擋發(fā)展，中檔采用普及型數(shù)控刀架配套，高檔采用動(dòng)力型刀架，兼有液壓刀架、伺服刀架、立式刀架等品種，預(yù)計(jì)近年來(lái)對(duì)數(shù)控刀架需求量將大大增加。但是數(shù)控回轉(zhuǎn)工作臺(tái)更有發(fā)展前途,它是一種可以實(shí)現(xiàn)圓周進(jìn)給和分度運(yùn)動(dòng)的工作臺(tái)，它常被使用于臥式的鏜床和加工中心上，可提高加工效率，完成更多的工藝，它主要由原動(dòng)力、齒輪傳動(dòng)、蝸桿傳動(dòng)、工作臺(tái)等部分組成，并可進(jìn)行間隙消除和蝸輪加緊，是一種很實(shí)用的加工工具。本課題主要介紹了它的原理和機(jī)械結(jié)構(gòu)的設(shè)計(jì)，并對(duì)以上部分運(yùn)用AUTOCAD做圖,最后是對(duì)數(shù)控回轉(zhuǎn)工作臺(tái)提出的一點(diǎn)建議。
關(guān)鍵詞：數(shù)控回轉(zhuǎn)工作臺(tái) 齒輪傳動(dòng) 蝸桿傳動(dòng) 間隙消除 蝸輪加緊
Abstract
Numerical control there is in the future lathe to in will develop, the middle-grade to adopt popular numerical control knife rest form a complete set, adopt the motive force type knife rest top-grandly, have such varieties as knife rest of hydraulic pressure, servo knife rest, vertical knife rest, etc. concurrently, it is estimated that it will increase to numerical control knife rest demand greatly in recent years. The development trend of the Numerical control rotary table is: With the development of numerical control lathe, numerical control knife rest begin to change one hundred sheets , electric liquid is it urge and urge direction develop while being servo to make up fast. Some originally design and is it continue electricity to use to four worker location vertical electronic machinery of knife rest mainly- exposed to control system control some designs. And use AUTOCAD to pursue to the above part, have a more ocular knowledge of electronic knife rest. The last proposition has put forward the suggestion and measure to Numerical control rotary table.
Keywords： Numerical control rotary table； Gear drive；Worm drive；Gap elimination； The worm gear steps up.
目 錄
摘要 I
Abstract II
緒論 1
第一章：數(shù)控回轉(zhuǎn)工作臺(tái)的原理與應(yīng)用 2
1.1 數(shù)控回轉(zhuǎn)工作的原理 2
1.2 設(shè)計(jì)準(zhǔn)則 4
1.3 主要技術(shù)參數(shù) 4
1.4 本章小結(jié) 4
第二章：數(shù)控回轉(zhuǎn)工作臺(tái)的結(jié)構(gòu)設(shè)計(jì) 5
2.1 傳動(dòng)方案的確定 5
2.2 齒輪傳動(dòng)的設(shè)計(jì) 7
2.3 電液脈沖馬達(dá)的選擇及運(yùn)動(dòng)參數(shù)的計(jì)算 9
2.4 蝸輪及蝸桿的選用與校核 11
2.5 蝸桿與蝸輪的主要參數(shù)與幾何尺寸 13
2.6 軸的校核與計(jì)算 15
2.7 彎矩組合圖 16
2.8 齒輪上鍵的選擇及校核 17
2.9 軸承的選用 17
2.10 本章小結(jié) 19
第三章 數(shù)控技術(shù)發(fā)展趨勢(shì) 20
3.1 性能發(fā)展方向 20
3.2 功能發(fā)展方向 20
3.3 體系結(jié)構(gòu)的發(fā)展 21
3.4 智能化新一代PCNC數(shù)控系統(tǒng) 22
第四章 總結(jié) 23
致謝 24
參考文獻(xiàn) 25
The development trend of the numerical control technology
Summary : Have introduced numerical control technology and the development trend of the equipment and the current situations of the technical development of numerical control equipment and industrialization of our country of our times briefly , have discussed under the new environment further deepened in our country's accession to the WTO and opening to the outside world on this basis, develop technology of numerical control of our country and the importance of the information-based level of manufacturing industry of our country and international competitiveness equips , improves, and has put forward technology of numerical control of our country and some views equipped of developing from two aspects of strategy and tactics.
The engineering level of equipment industry and modernized intensity are determining the level of the whole national economy and modernized intensity , numerical control technology and equip , develop new developing new high-tech industry and most advanced industry To can make technology and basic equipment most (national defense industry industries , such as information technology and their industry , biotechnology , industry , aviation , spaceflight ,etc. ). Marx has ever said " the differences of different economic times, do not lie in what is produced , lie in how produce , with what means of labor produce ". Manufacturing technology and equipping the most basic means of production that are that the mankind produced the activity, and numerical control technology to equip most central technology. Nowadays the manufacturing industry all around the world adopts the technology of numerical control extensively, in order to improve manufacturing capacity and level, improve the adaptive capacity and competitive power to the changeable market of the trends . In addition every industrially developed country in the world also classifies the technology and numerical control equipment of numerical control as the strategic materials of the country, not merely take the great measure to develop one's own numerical control technology and industry, and implement blockading and restrictive policy to our country in " high-grade , precision and advanced " key technology and equipment of numerical control. In a word, develop taking technology of numerical control as the core advanced manufacturing technology become world all developed country , accelerate economic development already in a more cost-effective manner, important route to improve the comprehensive national strength and national position.
Numerical control technology to go on technology that control with digital information to mechanical movement and working course, numerical control equipment whether represented by technology of numerical control new technology make industry and new developing infiltration electromechanics integrated product that form of manufacturing industry to tradition, i.e. what is called digitization equip, its technological range covers a lot of fields: (1)Mechanical manufacturing technology; (2)Information processing , processing , transmission technology; (3)Automatic control technology; (4)Servo drive technology; (5)Transducer technology; (6)Software engineering ,etc..
1 Development trend of a numerical control technology
The application of the technology of numerical control has not only brought the revolutionary change to traditional manufacturing industry, make the manufacturing industry become the industrialized symbol , and with the constant development of the technology of numerical control and enlargement of application, the development of he some important trades (IT , car , light industry , medical treatment ,etc. ) to the national economy and the people's livelihood plays a more and more important role, because these trade necessary digitization that equipped has already been the main trend of modern development. According to the technology of numerical control and equipment development trend in the world at present, its main research focus has the following several respect [1~4].
1.1 A high-speed , high finish machining technology and new trend equipped
Efficiency , quality are subjects of the advanced manufacturing technology. At a high speed, high finish machining technology can raise the efficiency greatly, quality and grade to raise product, shorten production cycle and improve the competitive power of market. Japan carry technological research association classify their as one of the 5 loud modern manufacturing technologies first for this reason, learn (CIRP ) to confirm it as the centre in the 21st century to study one of the directions in international production engineering. In the field of car industry, produce 40 second when beat such as production of 300,000 / vehicle per year, and many variety process it is car that equip one of the key problems that must be solved; In the fields of aviation and aerospace industry, its processing's spare parts are mostly the thin wall and thin muscle, rigidity very bad, material aluminium or aluminium alloy, in high to cut pace and cut strength very under the little situation only, could process these muscles , walls . Adopt large-scale whole aluminium alloy blank method of " pay empty " make the wing recently, large-scale parts such as the fuselage ,etc. come to substitute a lot of parts to assemble through numerous rivet , screw and other connection ways, make the intensity , rigidity and dependability of the component improved. All these requirement for processing and equipping and proposing high-speed , high and precise and high flexibility.
According to EMO2001 exhibition situation, the high-speed machining center enters for the pace to can reach 80m/min , even high, air transport competent pace can reach 100m/min about. A lot of car factories in the world at present, including Shanghai General Motors Corporation of our country, adopt , substitute and make the lathe up with high-speed machining center production line part that make up already. HyperMach lathe of Company , CINCINNATI of U.S.A. , enter , give pace to be most loud to reach 60m/min, it is 100m/min to be fast, acceleration reach 2g, the rotational speed of the main shaft has already reached 60 000r/min. Processing a thin wall of plane parts, spend 30min only, and same part general at a high speed milling machine process and take 3h, process and need 8h with ordinary milling machine; The paces and acceleration of main shaft of dual main shaft lathes of Germany DMG Company reach 12* separately! 000r/mm and 1g. In machining accuracy, in the past 10 years, ordinary progression has accused of the machining accuracy of the lathe to already improve from 10μm to 5μm, accurate grades of machining center from 3- 5μm, raise to 1- 1.5μm, and ultraprecision machining accuracy begin , enter getting nanometer already.
In machining accuracy, the past 10 years, ordinary progression accuse of machining accuracy of lathe raise to 5μm , from 3- 5μm accurate grades of machining center from 10μm already, improve to 1- 1.5μm, and the ultraprecision machining accuracy has already begun to enter nanometer (0.01μm )ly. In dependability, MTBF value of the foreign numerical control device has already reached above 6 000h, MTBF value of the servo system reaches above 30000h, demonstrate very high dependability . For realize at a high speed , high finish machining, related to it function part if electric main shaft , straight line electrical machinery get fast development, the application is further expanded .
1.2 5 axles link and process and compound and process the lathe to develop fast
Adopt 5 axle link , to three-dimensional curved surface processing of part , can cut with the best geometirc form of the cutter, not only highly polished, but also efficiency is improved by a large margin . It is generally acknowledged , a 5 axle gear beds of efficiency can equal 2 3 axle gear beds , use cubic nitrogen boron wait ultra hard material milling cutter go on at a high speed milling , sharpening , quenching hard steel at the part, 5 axle link , process constant 3 axle link , process , give play to high benefit. But go over because 5 axles link the numerical control system , complicated reason of host computer structure, price its link numerical control to be lathe several times higher than 3 axle, in addition programming technological difficulty relatively heavy , have restricted 5 axle gear beds of development. At present because of electric appearance of main shaft, make , realize 5 axle compound main shaft hair structure processed to link greatly simplify, it make difficulty and cost reduce by a large margin , numerical control price disparity of systems shrink. So promote compound main shaft head type 5 axle gear bed and compound development to process lathe (process the lathe including 5 ).
At EMO2001 exhibition, new Japanese 5 of worker machine process lathe adopt compound main shaft hair, can realize 4 processing and arbitrary processing of angle of vertical plane, make 5 process and 5 axles are processed and can be realized at the same lathe, can also realize the inclined plane and pour the processing of the hole of awls . Company , DMG of Germany , exhibit DMUVoution series machining center , can put , insert , down 5 process and 5 axes link and process in one, can be controlled by CNC system or CAD/CAM controls directly or indirectly.
1.3 intellectualizations, open style, the network turns into for the contemporary numerical control system development mainly hastens
The 21st century numerical control equipments will be has certain intellectualized the system, the intellectualized content including in numerical control system each aspect: In order to pursue the processing efficiency and the processing quality aspect intellectualization, like processing process adaptive control, craft parameter automatic production; In order to enhance the actuation performance and the use connection convenient intellectualization, like the feed-forward control, the electrical machinery parameter auto-adapted operation, the automatic diagnosis load automatic designation model, is automatic entire grades; Simplification programming, simplification operation aspect intellectualization, like intellectualized automatic programming, intellectualized man-machine contact surface and so on; Also has the intelligence to diagnose, the intelligent monitoring aspect content, the convenience system diagnosis and the service and so on
In order to solve the traditional numerical control system seal and the numerical control application software industry production existence question. At present many countries conduct the research to the open style numerical control system, like US'S NGC (The Next Generation Work-Station/Machine Control), European Economic Community's OSACA (Open System Architecture for Control within Automation Systems), Japan's OSEC (Open System Environment for Controller), China's ONC (Open Numerical Control System) and so on. The numerical control system will open already becomes the numerical control system road of the future. The so-called open style numerical control system is the numerical control system development may in the unified movement platform, face the engine bed factory and the end-user, through the change, the increase or the tailor structure object (numerical control function), forms the seriation, and may conveniently integrates user's special application and the technical knack in the control system, the fast realization different variety, the different scale open style numerical control system, forms has the bright individuality famous brand goods. At present the open style numerical control system system structure standard, the correspondence standard, the disposition standard, the movement platform, the numerical control system function storehouse as well as the numerical control system function software development kit and so on is the current research core
The network numerical control equipment is a nearly two year international famous engine beds expositions new luminescent spot. The numerical control equipment network enormously will satisfy the production line, the manufacture system, the manufacture enterprise to the information integration demand, also will be realizes new manufacture pattern like agile manufacture, hypothesized enterprise, the global manufacture foundation unit. The domestic and foreign some famous numerical controls engine bed and the numerical control system manufacture company has all promoted the related new concept and the prototype in the nearly two years, if unfolds in EMO2001, Japanese Shan Qima Mazak the company displays "CyberProduction Center" (intelligence production control center, is called CPC); Japan is Okuma the engine bed company to display "IT plaza" (information technology square, is called the IT square); German Simens (Siemens) the company displays Open Manufacturing Environment (opening manufacture environment, is called OME) and so on, had reflected the numerical control engine bed processing the tendency which develops to the network direction
1.4 takes the new technical standard, the standard establishment
1.4.1 about numerical control system design development gauge
As noted previously, there are better commonability , flexibility , adaptability , expanding in the open numerical control system, countries such as U.S.A. , European Community and Japan ,etc. implement the strategic development plan one after another , carry on research and formulation of the systematic norm of structural numerical control of the open system (OMAC , OSACA , OSEC ), 3 of world heavy economy carry on the same science plan and standardize formulation nearly in a short time most, have indicated a new arrival of period of change of the technology of numerical control. Our country started research and formulation which standardized the frame of ONC numerical control system of China too in 2000.
1.4.2 About the numerical control standard
The numerical control standard is a kind of trend of information-based development of manufacturing industry. Numerical control technology information exchange of 50 year born , to based on ISO6983 standard, adopt G , M code describes how processes, its essential characteristic faces the processing course, obviously, he can't meet demands of high-speed development of the technology of modern numerical control more and more already. For this reason, studying and making a kind of new CNC system standard ISO14649 (STEP-NC ) in the world, its purpose is offering a kind of neutral mechanism not depending on the concrete system , can describe the unified data model in whole lifespan of the products , thus realize the whole manufacture process, and even the standardization of each industrial field product information.
The appearance of STEP-NC may be a revolution of the technical field of the numerical control, on development and even the whole manufacturing industry of the technology of numerical control , will exert a far-reaching influence. First of all, STEP-NC puts forward a kind of brand-new manufacture idea , in the traditional manufacture idea, NC processes the procedures to all concentrate on single computer. Under the new standard, NC procedure can be dispersed on Internet, this is exactly a direction of open , networked development of technology of numerical control. Secondly, STEP-NC numerical control system also can reduce , process (about 75% ) drawing , process procedure work out (about 35% ) time and process (about 50% ) time greatly.
At present, American-European countries pay much attention to the research of STEP-NC, Europe initiates IMS plan (1999.1.1- 2001.12.3 ) of STEP-NC. 20 CAD/CAM/CAPP/CNC users , manufacturers and academic organizations from Europe and Japan participated in this plan. STEP Tools Company of U.S.A. is a developer of the data interchange software of manufacturing industry in the global range, he has already developed and accused of the super model (Super Model ) of information exchange of machine tooling by counting, its goal is to describe all processing courses with the unified norm. Such new data interchange form has already been verified in allocating the SIEMENS , FIDIA and European OSACA-NC numerical control at present.
2 pairs of basic estimations of technology and industry development of numerical control of our country
The technology of numerical control of our country started in 1958, the development course in the past 50 years can roughly be divided into 3 stages: The first stage is from 1958 to 1979, i.e. closed developing stage. In this stages, technology of foreign countries blockade and basic restriction of terms of our country, the development of the technology of numerical control is comparatively slow. During " Sixth Five-Year Plan Period " , " the Seventh Five-Year Plan Period " of the country in second stage and earlier stage in " the Eighth Five-Year Plan Period ", introduce technology , digest and assimilate, the stage of establishing the system of production domesticization arisesing tentatively. At this stage , because of reform and opening-up and national attention , and study the improvement of the development environment and international environment, research , development and all making considerable progress in production domesticization of the products of the technology of numerical control of our country. The third stage is that on the later stage in " the Eighth Five-Year Plan Period " of the country and during the " Ninth Five-Year Plan Period ", implement the research of industrialization , enter market competition stage. At this stage, made substantive progress in industrialization of the domestic numerical control equipment of our country. In " the Ninth Five-Year Plan " latter stage, domestic numerical control domestic market share of lathe reach 50% , mix domestic numerical control system (popular ) to up to 10%.
Review the development course in the past 50 years of technology of numerical control of our country, especially pass the brainstorm of 4 Five-Year Plans, all in all has made following achievements.
a. Have establish the foundation of the technical development of numerical control, has basically mastered the technology of modern numerical control. Our country know from numerical control system , servo urge , numerical control host computer , special plane and their basic of fittings basically already now, among them most technology have already possessed the foundation that is commercialized and developed , some technology has already, industrialization commercialized.
a.Have formed the industrial base of numerical control tentatively. In tackling key problems the foundation that the achievement and some technology commercialize , set up the systematic factories of numerical control with production capacity of batch such as numerical control of Central China , spaceflight numerical control etc.. Electrical machinery plant of Lanzhou, a batch of servo systems and first machine tool plant , first machine tool plant of Jinan of servo electrical machinery factory and Beijing ,etc. several numerical control host computer factories such as the numerical control in Central China. These factories have basically formed the numerical control industrial base of our country.
b.Have set up research of a numerical control, development , managerial talent's basic team . Though has made considerable progress in research and development and industrialization of the technology of numerical control, but we will realize soberly, the research and development of the technology of advanced numerical control of our country, there is greater disparity between current situation and current demand of our country of engineering level especially in industrialization. Though very fast from longitudinal development to