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1、,單擊此處編輯母版文本樣式,第二級(jí),第三級(jí),第四級(jí),第五級(jí),*,單擊此處編輯母版標(biāo)題樣式,單擊此處編輯母版文本樣式,第二級(jí),第三級(jí),第四級(jí),第五級(jí),單擊此處編輯母版標(biāo)題樣式,*,無(wú)錫,綠緣,生產(chǎn)部,Production,Wuxi Lvyuan Automotive Parts Co.,Ltd.,1,生產(chǎn)部月度工作匯報(bào),Monthy reports on the work,生產(chǎn)計(jì)劃完成率,勞動(dòng)生產(chǎn)率,一次生產(chǎn)合格率,在制品金額,設(shè)備利用率,設(shè)備完好率,工裝模具完好率,生產(chǎn)安全及安全技改,人員流動(dòng)率,能耗,持 續(xù) 改 進(jìn),持 續(xù) 改 進(jìn),2,生產(chǎn)計(jì)劃完成率,Production plan comp

2、letion rate,甲班,乙班,平均,增長(zhǎng)率,2013,年,02,月份,96.90%,97.51%,97.20%,-0.18%,2013,年,03,月份,97.25%,97.65%,97.41%,0.21%,2013,年,04,月份,98.13%,97.90%,98.01%,0.6%,2013,年,05,月份,97.14%,93.84%,95.3%,-2.71%,3,生產(chǎn)計(jì)劃完成率,Production plan completion rate,Your Text Here,Your Text Here,Your Text Here,Your Text Here,4,生產(chǎn)計(jì)劃完成率,1,P

3、roduction,plan completion rate,完成率低于,97%,的原因,日期,班別,員工,機(jī)臺(tái),產(chǎn)品,完成率,原因分析,5.2,乙,錢濤,A02,701320E,18%,模具噴砂修機(jī),錢濤,A07,701320B,58%,模具噴砂,5.4,乙,婁偉,A02,701320E,83.35%,產(chǎn)品歪頭膠料不好,甲,呂文平,A02,701320E,69.72%,產(chǎn)品歪頭調(diào)試,5.6,乙,營(yíng)小旁,A06,708090,81.33%,修模具,1.25,小時(shí),劉瑩,B04,50795,91.67%,維修設(shè)備,1,小時(shí),甲,吳學(xué)林,A05,701320G,65.15%,噴砂保溫,4,小時(shí),5

4、.7,乙,趙丕貴,A03,701320D,95.65%,新手做清理模具,0.5,小時(shí),5.8,甲,陸信 生,A07,701320B,80.65%,噴砂保溫,2.3,小時(shí),鄧金旗,B03,686820E,47%,膠料份量不足停機(jī),5.10,甲,李永奇,A02,701320E,68.33%,膠料不好歪頭,5,生產(chǎn)計(jì)劃完成率,2,Production plan completion rate,完成率低于,97%,的原因,日期,班別,員工,機(jī)臺(tái),產(chǎn)品,完成率,原因分析,5.11,甲,李永奇,A03,701320D,91.3%,真空不好修理,1H,5.11,乙,劉海燕,A01,025578B,44%,停

5、電,7H,5.13,乙,喻得田,A04,701320A,60.56%,模具噴砂,5H,楊淑麗,B05,586A,87.5%,膠料做完停機(jī),1.5H,劉瑩,B08,56JA,72%,修理模具定位銷,3H,5.14,乙,營(yíng)小旁,A03,701320D,86.95%,停電加溫,0.5H,5.16,營(yíng)小旁,A03,701320D,72.46%,模具噴砂,3H,5.17,乙,劉瑩,B03,7200,43%,停機(jī)等料,5H,甲,李永奇,A03,701320D,88%,身體不適休息,1.5H,5.18,乙,劉海燕,A06,870820,45%,無(wú)鐵件,4H,6,生產(chǎn)計(jì)劃完成率,3,Production pl

6、an completion rate,日期,班別,員工,機(jī)臺(tái),產(chǎn)品,完成率,原因分析,5.18,甲,王萬(wàn)虎,A06,870820,83%,等鐵件,1.5H,5.20,乙,營(yíng)小旁,A03,701320D,27%,機(jī)器掉壓停機(jī),8H,5.21,甲,王萬(wàn)虎,A06,974781,42.86%,換模具加溫,5.23,乙,趙丕貴,A06,974781,44%,無(wú)鐵件停機(jī),9H,甲,趙秀蓉,B02,686550,58%,加熱試模,5H,5.24,甲,李金鳳,A06,870820,76%,換模保溫,4H,5.25,乙,蔡存敬,A05,701320G,42.4%,無(wú)壓力模具打不開停機(jī),8H,5.27,甲,吳學(xué)

7、林,A06,871220,70.52%,沒內(nèi)芯停機(jī),4H,5.29,乙,劉瑩,B03,235,51%,修模具,8H,5.31,甲,申恕紅,B01,686550,92.5%,模具加溫,1H,完成率低于,97%,的原因,7,生產(chǎn)計(jì)劃完成率,4,Production plan completion rate,其他：培訓(xùn)、打掃衛(wèi)生、停電等原因。,計(jì)劃完成低于,97%,的原因統(tǒng)計(jì),設(shè)備原因,模具噴砂,工藝,無(wú)鐵件,其他,總數(shù),影響時(shí)間,/,小時(shí),83,92,22,50,87,334,百分比,/%,24.85%,27.54%,6.5%,14.97%,26.05%,100%,8,勞動(dòng)生產(chǎn)率,Labour p

8、roductivity,年份,.,月份,2013.01,2013.02,2013.03,2013.4,2013.5,產(chǎn)值,/,元,3200000,3665867,2700000,3460000,2640000,用工,/,（人*時(shí)）,6124,5278,9144,6384,5808,勞動(dòng)生產(chǎn)率,元,/,（人*時(shí)）,522.5,694.56,295.27,541.98,454.78,9,一次生產(chǎn)合格率,Once qualified rate of production,1,、,2013.03,月份一次合格率為,98.58%,；,2,、,2013.04,月份一次合格率為,98.61%,3,、,201

9、3.05,月份一次合格率為,98.57%,10,一次生產(chǎn)合格率,Once qualified rate of production,產(chǎn)品,總數(shù),次品,次品率,產(chǎn)品,總數(shù),次品,次品率,61991,2464,266,10.8%,025720D,3192,47,1.47%,718540,304,38,12.5%,緩沖墊,8532,118,1.38%,722130,264,19,7.2%,73001,22736,286,1.26%,58959,8058,362,4.49%,145,3600,47,1.31%,173A,7072,290,4.1%,586A,191000,2032,1.06%,7200

10、,31500,1366,4.34%,56JA,1784,57,3.2%,50795,37872,1209,3.19%,686550,72100,2180,3.02%,235,21240,498,2.34%,686820,8592,149,1.73%,686820E,8960,136,1.52%,11,一次生產(chǎn)合格率,Once qualified rate of production,產(chǎn)品,總數(shù),次品,比率,現(xiàn)象統(tǒng)計(jì),主要原因,已采取對(duì)策,實(shí)施效果,61991,2464,266,10.80%,缺料,266,膠料擺放困難,已讓員工剪成小條擺放,略有成效但耗時(shí)太長(zhǎng)模具易冷最好根據(jù)模具型腔進(jìn)行開料,7

11、18540,304,38,12.5%,缺料,23,氣泡,9,熟料,6,氣泡為溫度高,缺料為試模時(shí)產(chǎn)生,調(diào)低溫度。,已解決氣泡,722130,264,19,7.2%,夾皮,13,脫膠,2,熟料,3,打磨壞,1,試生產(chǎn)溫度高,調(diào)低硫化溫度,已解決夾皮問題,58959,8058,363,4.49%,缺料,363,膠料份量不足,目前未生產(chǎn),173A,7072,290,4.1%,產(chǎn)品流痕,290,塑料粒子不好工藝不好模具不好,調(diào)整工藝，換供應(yīng)商,未見成效下一步修理模具,7200,31500,1366,4.34%,氣泡爛肉,1366,模具結(jié)構(gòu)問題,調(diào)整壓力調(diào)整排氣調(diào)整機(jī)器平整度,未見成效，下一步換成,30

12、0T,壓機(jī)并改預(yù)成型方案,56JA,1784,57,3.2%,開裂,38,爛肉,13,欠硫,4,熟料,2,回料生產(chǎn)強(qiáng)度低,降低工藝溫度增加排氣次數(shù),有成效，下一步加流動(dòng)助劑以增加膠料流動(dòng)性加,CTP,防止焦燒,50795,37872,1209,3.19%,缺料,1033,爛肉,42,欠硫,72,設(shè)備故障,72,成型工藝不好膠料寬度不均,調(diào)整刀與口模距離,25mm,，繼續(xù)跟蹤,目前未生產(chǎn),686550,72100,2180,3.02%,缺料,1874,爛肉,306,模具擠頭與料缸配合不好跑料焦燒時(shí)間短也是缺料的原因之一,膠料焦燒時(shí)間略短改為普通硫磺硫化體系硫化時(shí)間,1,分,40,秒（,160,度

13、）左右,未能解決，下一步調(diào)整配方延長(zhǎng)膠料的焦燒時(shí)間,235,21240,498,2.34%,缺料,34,拉壞,233,熟料,230,模具開模距離短不好清理，拉壞為模具刀口不好修剪不當(dāng)造成,調(diào)整開模距離以便于清理橡膠廢邊，指導(dǎo)員工修剪以減少修剪壞的產(chǎn)品,基本解決熟料問題，部分解決撕邊拉壞，下一步修理模具刀口,686820,8592,149,1.73%,缺料,110,頂壞,13,爛肉,10,停電壞,16,膠料份量不對(duì),正和天納克協(xié)商加料,繼續(xù)跟蹤,025720D,3192,47,1.47%,熟料,30,撕裂,3,爛肉,14,新手操作模具未清理干凈操作時(shí)間長(zhǎng),培訓(xùn)操作工，并在工藝允許范圍內(nèi)適當(dāng)降低溫

14、度,目前未生產(chǎn),145,3600,47,1.31%,缺料頂壞,47,模具結(jié)構(gòu)問題導(dǎo)致缺料，頂出工裝問題,讓操作工在產(chǎn)品頂出前先清理產(chǎn)品受力面周圍的橡膠廢邊便于頂出,有成效，頂壞現(xiàn)象減少，下一步跟技術(shù)部協(xié)商修理模具,12,在制品金額,WIP value,1,、,2013.02,月份在制品金額為,357882,元；,2,、,2013.03,月份在制品金額為,750369,元；,3,、,2013.04,月份在制品金額為,404257,元；,4,、,2013.05,月份在制品金額為,864120,元。,13,在制品金額,WIP value,序號(hào),產(chǎn)品型號(hào),在制品金額,/,元,所占比例,序號(hào),產(chǎn)品型號(hào),

15、在制品金額,/,元,所占比例,1,701320,649372,75.15%,14,686550,2291,0.26%,2,974781,20525,2.38%,15,3,602700,17630,2.04%,16,4,025578B,17070,1.98%,17,5,708090,12359,1.43%,18,6,867912,8188,0.95%,19,7,235,6047,0.7%,20,8,870820,5263,0.61%,21,9,173A,3631,0.42%,22,10,718540,3533,0.41%,11,025578A,3273,0.37%,12,864230,2845,

16、0.32%,13,722130,2812,0.32%,14,設(shè)備利用率,-,注射機(jī),Rate of equipment utilization,機(jī)臺(tái),A01,A02,A03,A04,A05,A06,A07,平均,利用率,81.48%,82.36%,90.38%,100%,83.57%,64.81%,100%,86%,15,設(shè)備利用率,-,模壓機(jī),Rate of equipment utilization,機(jī)臺(tái),B01,B02,B03,B04,B05,B06,B07,B08,平均,利用率,%,7,16.67,61.11,33.33,35.19,9.26,10.17,49.85,27.82,16,設(shè)備利用率,-,平均,Rate of equipment utilization,1,、,2013.01,月份機(jī)臺(tái)平均利用率為,75.86%,；,2,、,2013.02,月份機(jī)臺(tái)平均利用率為,58.74%,；,3,、,2013.03,月份機(jī)臺(tái)平均利用率為,70.53%,。,4,、,2013.04,月份機(jī)臺(tái)平均利用率為,69.89%,。,5,、,2013.05,月份機(jī)臺(tái)平均利用率為,56.91%,1