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1、Click to edit Master title style,Click to edit Master text styles,Second level,Third level,Fourth level,Fifth level,11/7/2009,#,Page title,Text,1,2,3,4,Page title,Text,1,2,3,4,*,BU3,前期項(xiàng)目供應(yīng)商交流,目錄,BU3,新項(xiàng)目,SGM,與,YFJC,關(guān)鍵節(jié)點(diǎn)介紹,BU3,新項(xiàng)目階段供應(yīng)商要求,BU3,新項(xiàng)目供應(yīng)商快速響應(yīng),目錄,BU3,新項(xiàng)目,SGM,與,YFJC,關(guān)鍵節(jié)點(diǎn)介紹,BU3,新項(xiàng)目階段供應(yīng)商要求,BU3,新
2、項(xiàng)目供應(yīng)商快速響應(yīng),4,SGM,項(xiàng)目主要節(jié)點(diǎn),SGM,與,YFJC,關(guān)鍵節(jié)點(diǎn)介紹,SOR release,:,零件,SOR,發(fā)放,Sourcing,:,零件定點(diǎn),IV,:,軟模零件裝工程實(shí)驗(yàn)車,OTS,:,硬模零件裝工程實(shí)驗(yàn)車,MCB,:,車身件匹配工作,MC1,:,總裝件第一次匹配工作,MC2,:,總裝件第二次匹配工作,PPV,:,整車裝配線試生產(chǎn),MCB NS,:,NS,階段裝車試生產(chǎn),MCB S,:,S,階段裝車,SORP,:,批量生產(chǎn),SGM,與,YFJC,關(guān)鍵節(jié)點(diǎn)介紹,YFJC,項(xiàng)目主要流程,主要節(jié)點(diǎn):,DV Release,:,供應(yīng)商需要完成材料質(zhì)保書收集,零件全尺寸報(bào)告,實(shí)驗(yàn)大綱
3、簽署,,GP12,計(jì)劃,Final production release,:,供應(yīng)商需要完成材料質(zhì)保書收集,零件全尺寸報(bào)告,,DV,實(shí)驗(yàn)大綱報(bào)告,量檢具設(shè)計(jì)制造計(jì)劃,,GP12,,,零件狀態(tài)履歷表,Customer part approval,PPAP,資料,,PV,實(shí)驗(yàn)大綱報(bào)告,GP12,,,OTS,認(rèn)可報(bào)告,IVER-OTS,MC-PPV-NS-S,目錄,BU3,新項(xiàng)目,SGM,與,YFJC,關(guān)鍵節(jié)點(diǎn)介紹,BU3,新項(xiàng)目階段供應(yīng)商要求,BU3,新項(xiàng)目供應(yīng)商快速響應(yīng),7,IVER,裝車,整車實(shí)驗(yàn),DV,實(shí)驗(yàn),IVER,裝配,發(fā)運(yùn),發(fā)現(xiàn),問(wèn)題,改進(jìn),ECR,發(fā)現(xiàn),問(wèn)題,改進(jìn),ECR,終檢,生產(chǎn)
4、,安排,訂車,原材料到貨通知,合格原材料入庫(kù),進(jìn)貨檢驗(yàn),原材料交付跟蹤、報(bào)警,交付風(fēng)險(xiǎn)解決,PO,PR,Build schedule,座椅狀態(tài)確認(rèn),原材料狀態(tài)確認(rèn),圖紙,發(fā)放,ECR/ECO,供應(yīng)商自檢,IVER,流程,PPQP,文件,8,新項(xiàng)目階段供應(yīng)商要求,Program Start,項(xiàng)目啟動(dòng),Supplier SDT List,供應(yīng)商項(xiàng)目,SDT,小組聯(lián)系清單,Supplier Kick-Off Meeting,項(xiàng)目啟動(dòng)會(huì)議,Supplier APQP Timing Plan,供應(yīng)商,APQP,計(jì)劃,供應(yīng)商啟動(dòng)會(huì)議以后,一周內(nèi)需要供應(yīng)商提供材料:,1.SDT,小組聯(lián)系人清單,供應(yīng)商處的的
5、,SAQP,Suppiler kick off meeting,會(huì)議紀(jì)要,檢具清單,項(xiàng)目,timing chart,和零件風(fēng)險(xiǎn)的充分評(píng)估,DV,階段,DV Drawing&Specification Release or Review DV,圖紙和標(biāo)準(zhǔn)發(fā)布或評(píng)審,Design Verification Testing Plan&Report,設(shè)計(jì)驗(yàn)證計(jì)劃和報(bào)告,DFMEA Review,設(shè)計(jì),FMEA,評(píng)審,Prototype Tool Builds Plan,工程樣件模具制造計(jì)劃,DV Samples Full Dimensional Report DV,樣件全尺寸報(bào)告,Containmen
6、t Plan,遏制計(jì)劃,Material Testing Report,IMDS Submission And Approval,材料試驗(yàn)報(bào)告,,IMDS,提交、批準(zhǔn),DV,正式啟動(dòng)關(guān)鍵事項(xiàng):,1.SDT,小組聯(lián)系人清單,2.,供應(yīng)商處的的,SAQP,確認(rèn)項(xiàng)目,SSOW,信息無(wú)問(wèn)題,測(cè)量計(jì)劃和檢測(cè)計(jì)劃,全尺寸報(bào)告,GP12,計(jì)劃,材料報(bào)告,提交,IMDS,涉及,3C,的認(rèn)可的需要完成強(qiáng)檢報(bào)告,注意:由于項(xiàng)目時(shí)間大節(jié)點(diǎn)不會(huì)輕易變更,所以如果發(fā)生由于,YFJC,引起的延遲(,TC,發(fā)放數(shù)?;蚴菆D紙延誤,或是實(shí)驗(yàn)大綱回簽不及時(shí),或是商務(wù)問(wèn)題導(dǎo)致項(xiàng)目有進(jìn)度風(fēng)險(xiǎn),請(qǐng)?zhí)崆皥?bào)警),DV,階段零件交樣要求:,
7、零件檢測(cè)規(guī)范(內(nèi)容、頻次),零件自檢報(bào)告,零件狀態(tài)履歷表,零件狀態(tài)標(biāo)示,GP12,備注,:1,1.CC/SC,類尺寸必須合格,2.,全尺寸合格率在,80%,以上,3.,如果無(wú)相關(guān)報(bào)告,零件無(wú)法入庫(kù),9,新項(xiàng)目階段供應(yīng)商要求,OTS&PV,階段,PV Drawing&Specification Release or Review PV,圖紙和標(biāo)準(zhǔn)發(fā)布或評(píng)審,Production Validation Testing List Release or Approval PV,試驗(yàn)大綱發(fā)放或批準(zhǔn),Production Tool Design And Builds Plan PV,模具設(shè)計(jì)和制造計(jì)劃,E
8、quipment&Fixture Design And Builds Plan,設(shè)備、工裝設(shè)計(jì)和制造計(jì)劃,Gage design Approval,檢具設(shè)計(jì)批準(zhǔn),Gage Builds Plan,檢具制造計(jì)劃,Subcontractor List,分供方清單,CC/SC List Release or Approval CC/SC,清單發(fā)放或批準(zhǔn),Preliminary(Short Term)Process Capability Study,初始,(,短期,),過(guò)程能力研究,Supplier Measure Plan,測(cè)量計(jì)劃,Color&Appearance Masters,顏色、外觀標(biāo)準(zhǔn)樣
9、品,OTS Submission And Approval OTS,提交、批準(zhǔn),Packaging Specifications Approval,包裝規(guī)范批準(zhǔn),Error&Mistake Proofing List,防錯(cuò)清單,Appearance Approval Report,外觀批準(zhǔn)報(bào)告,Documents Review:Flow Chart,PFMEA,CP,ODS,文件評(píng)審:過(guò)程流程、過(guò)程,PFMDA,、,控制計(jì)劃、作業(yè)指導(dǎo)書,SPSO,供應(yīng)商過(guò)程批準(zhǔn),Production Validation Testing Report PV,試驗(yàn)報(bào)告,PPAP Submission And A
10、pproval PPAP,提交、批準(zhǔn),PV,正式啟動(dòng)關(guān)鍵事項(xiàng):,供應(yīng)商處的的,SAQP,更新,測(cè)量計(jì)劃,GP12,計(jì)劃,PV,實(shí)驗(yàn)大綱和計(jì)劃確認(rèn),涉及,3C,的認(rèn)可的需要完成強(qiáng)檢報(bào)告,標(biāo)準(zhǔn)樣板購(gòu)買,外觀認(rèn)可計(jì)劃,模具與檢具設(shè)計(jì)制造認(rèn)可計(jì)劃,OTS,認(rèn)可,PPAP,認(rèn)可,包裝協(xié)議簽署,SPSO,VIAQ,PV,階段零件交樣要求:,零件檢測(cè)規(guī)范(內(nèi)容、頻次),零件自檢報(bào)告,零件狀態(tài)履歷表,零件狀態(tài)標(biāo)示,GP12,注意:,PV,階段任何供應(yīng)商處的時(shí)間問(wèn)題拖延和進(jìn)度拖延都會(huì)直接影響到整椅的,PPAP,認(rèn)可。所以,如發(fā)生突發(fā)事件或是已有可能影響節(jié)點(diǎn)的事件發(fā)生請(qǐng)及時(shí)向,ASQE,報(bào)警。,需要供應(yīng)商內(nèi)部高層
11、定期評(píng)審項(xiàng)目進(jìn)度和項(xiàng)目問(wèn)題,確保能各個(gè)有效地拉動(dòng)資源。,10,新項(xiàng)目階段供應(yīng)商要求,前期新項(xiàng)目會(huì)對(duì)所有供應(yīng)商進(jìn)行考核,主要分為以下幾塊考核內(nèi)容:,1.,問(wèn)題處理與解決,2.,項(xiàng)目時(shí)間節(jié)點(diǎn),關(guān)鍵事項(xiàng)的完成情況,3.,各類資料的提交認(rèn)可情況(包括:提交材料的質(zhì)量,提交材料的時(shí)間節(jié)點(diǎn)),4.,供應(yīng)商現(xiàn)場(chǎng)的評(píng)審,BU3,內(nèi)部評(píng)價(jià):,1.,問(wèn)題發(fā)生次數(shù),2.,問(wèn)題報(bào)告一次通過(guò)率,3.,文件一次通過(guò)率,4.,問(wèn)題響應(yīng)時(shí)間,目錄,BU3,新項(xiàng)目,SGM,與,YFJC,關(guān)鍵節(jié)點(diǎn)介紹,BU3,新項(xiàng)目階段供應(yīng)商要求,BU3,新項(xiàng)目供應(yīng)商快速響應(yīng),12,新項(xiàng)目快速響應(yīng),13,THANK YOU,內(nèi)容總結(jié),BU3 前
12、期項(xiàng)目供應(yīng)商交流。SGM 與 YFJC關(guān)鍵節(jié)點(diǎn)介紹。MCB NS:NS階段裝車試生產(chǎn)。MCB S:S階段裝車。供應(yīng)商需要完成材料質(zhì)保書收集,零件全尺寸報(bào)告,實(shí)驗(yàn)大綱簽署,GP12計(jì)劃。MC-PPV-NS-S。Supplier SDT List供應(yīng)商項(xiàng)目SDT小組聯(lián)系清單。Supplier Kick-Off Meeting項(xiàng)目啟動(dòng)會(huì)議。供應(yīng)商啟動(dòng)會(huì)議以后,一周內(nèi)需要供應(yīng)商提供材料:。1.SDT小組聯(lián)系人清單。供應(yīng)商處的的SAQP。測(cè)量計(jì)劃和檢測(cè)計(jì)劃。涉及3C的認(rèn)可的需要完成強(qiáng)檢報(bào)告。注意:由于項(xiàng)目時(shí)間大節(jié)點(diǎn)不會(huì)輕易變更,所以如果發(fā)生由于YFJC引起的延遲(TC發(fā)放數(shù)?;蚴菆D紙延誤,或是實(shí)驗(yàn)大綱回簽不及時(shí),或是商務(wù)問(wèn)題導(dǎo)致項(xiàng)目有進(jìn)度風(fēng)險(xiǎn),請(qǐng)?zhí)崆皥?bào)警)。OTS&PV階段。Subcontractor List 分供方清單。Supplier Measure Plan測(cè)量計(jì)劃。供應(yīng)商處的的SAQP更新,