液壓橫移式加熱爐出鋼機(jī)設(shè)計(jì)含9張CAD圖
液壓橫移式加熱爐出鋼機(jī)設(shè)計(jì)含9張CAD圖,液壓,橫移式,加熱爐,出鋼機(jī),設(shè)計(jì),cad
出鋼機(jī)的現(xiàn)狀分析
摘要:本文介紹出鋼機(jī)的類型以及工作過程,列舉現(xiàn)代企業(yè)對(duì)出鋼機(jī)的改進(jìn)方法和改進(jìn)后所產(chǎn)生的效益,同時(shí)闡述自己的設(shè)計(jì)理念.
關(guān)鍵詞:出鋼機(jī) 加熱爐 故障 液壓 橫移 改進(jìn)措施
前言:出鋼機(jī)是冶金軋鋼行業(yè),加熱爐區(qū)的機(jī)械設(shè)備之一,出鋼機(jī)的作用是將加熱后的紅鋼坯推出加熱爐進(jìn)入輥道進(jìn)行軋制,其形式結(jié)構(gòu)與軋制條件和軋制種類有關(guān)。
出鋼機(jī)的概述:
出鋼機(jī)位于爐后出鋼口,通過出鋼機(jī)輸出動(dòng)力,將加熱處理過后的鋼坯推出進(jìn)入輥道進(jìn)行軋制。該設(shè)備分機(jī)械型和液壓型二種,用戶可根據(jù)實(shí)際需要選購。 結(jié)構(gòu)特點(diǎn)及工作原理 :機(jī)械型出鋼機(jī)由電機(jī)、減速機(jī)及機(jī)械傳動(dòng)部分、殼體等組成,其主要特點(diǎn)是推行平穩(wěn),推力大。液壓型出鋼機(jī)由液壓油缸、液壓泵站、平衡推桿及底座等組成。其主要特點(diǎn)是:結(jié)構(gòu)簡單、推力大、造價(jià)低。
橫移式出鋼機(jī)的工作過程:
在連軋工藝中,出鋼機(jī)將鋼坯不斷地推出加熱爐,使鋼坯進(jìn)入軋制狀態(tài)。例如某廠加熱爐設(shè)備,位于爐后的出鋼機(jī)將鋼坯一個(gè)接一個(gè)地推出加熱爐,當(dāng)軋制其他尺寸的鋼坯或者推鋼機(jī)速度放慢時(shí),最后一根需要推出的鋼坯位置發(fā)生變化。因此為了能夠準(zhǔn)確的推出鋼坯需要將出鋼機(jī)進(jìn)行橫移,推桿對(duì)準(zhǔn)鋼坯后將其推出。出鋼機(jī)在推進(jìn)時(shí)出鋼機(jī)不能推入鋼坯,否則可能發(fā)生鋼坯移位,推出了其他的鋼坯或者同時(shí)推出了兩根鋼坯,可能對(duì)出鋼機(jī)和軋鋼機(jī)產(chǎn)生損壞,影響到整個(gè)生產(chǎn)線的生產(chǎn)。在出鋼機(jī)推桿返回時(shí),推鋼機(jī)可以往加熱爐推入鋼坯。
出鋼機(jī)的目前狀況:
出鋼機(jī)是冶金軋鋼行業(yè),加熱爐區(qū)的機(jī)械設(shè)備之一。出鋼機(jī)一旦出現(xiàn)問題,整條連軋線將會(huì)停止生產(chǎn),所以出鋼機(jī)是軋制線上的重要生產(chǎn)設(shè)備;降低出鋼機(jī)的故障時(shí)間和延長設(shè)備的使用壽命對(duì)生產(chǎn)是十分有益的。隨著現(xiàn)代冶金企業(yè)連鑄連軋技術(shù)的發(fā)展,其對(duì)設(shè)備正常運(yùn)行的要求也越來越高,一些原有的設(shè)備需要淘汰更新,作為重要設(shè)備之一的出鋼機(jī)也在之內(nèi)。以下將舉出國內(nèi)一些企業(yè)對(duì)出鋼機(jī)結(jié)構(gòu)的改進(jìn)方案。
杭州鋼鐵集團(tuán)公司的小軋步進(jìn)式加熱爐的出鋼機(jī)推送鋼坯,其推桿由兩段面鋼坯焊接而成,由12只托輥托送。在使用和維護(hù)過程中,發(fā)現(xiàn)的問題有:1)推鋼不暢,制約生產(chǎn)節(jié)奏。2)托輥使用壽命短,拆換艱難。3)推桿使用壽命短。杭鋼技術(shù)人員通過對(duì)托輥和托梁進(jìn)行設(shè)計(jì)改進(jìn)后實(shí)施的效果為:1)改進(jìn)后的12只托輥中,任何一只失效,都可在不停機(jī)的狀態(tài)下,從側(cè)面進(jìn)行整體快速抽換。2)通過調(diào)整軸座下的墊片,可以調(diào)整輥面高低,確保12只托輥均勻承受推桿壓力,推桿推送阻力小。3)改善了托輥軸承的潤滑條件,人工加油簡易方便。4)提高了推桿和托輥、托梁的使用壽命.減少維修工作量。改進(jìn)后一年多來,設(shè)有更換過推桿和托輥。
安陽鋼鐵集團(tuán)有限責(zé)任公司中板出鋼機(jī)位于加熱爐出爐側(cè),用于將加熱到出爐溫度的熱鋼坯從爐內(nèi)托出,并平穩(wěn)地放在出爐輥道上。該設(shè)備由導(dǎo)向座、出鋼桿、活動(dòng)架、升降機(jī)構(gòu)、壓輪裝置、支承裝置、升降機(jī)構(gòu)傳動(dòng)裝置、橫移傳動(dòng)裝置等機(jī)構(gòu)組成。自1995年5月開始試生產(chǎn)以來.該設(shè)備故障頻繁,經(jīng)實(shí)際驗(yàn)證,其托坯能力≤5t,無法滿足大坯料軋崩的要求,為此對(duì)該設(shè)備進(jìn)行了改造。通過對(duì)問題的分析,提出的改進(jìn)措施為:1)針對(duì)原出鋼機(jī)鏈條打滑現(xiàn)象.采用了齒輪齒條式結(jié)構(gòu).保證了傳動(dòng)精度的可靠。2)針對(duì)出鋼桿變形失穩(wěn)的情況,將出銅桿設(shè)計(jì)為整體鑄鋼結(jié)構(gòu),同時(shí).加快出鋼桿的行走速度,使出鋼桿頭部在加熱爐內(nèi)的時(shí)間比原來減少10秒鐘,減少了出鋼桿頭部因受熱而變形的可能。3)為了保證齒輪齒條的充分嚙合,將出鋼桿頭部壓輪置于齒輪上方,同時(shí),將壓輪位置確定在出鋼桿自由狀態(tài)時(shí)的中部,有效地減小了壓輪使用過程中承受的正壓力,同時(shí)改善了出鋼桿的局部受力情況。從1999年12月對(duì)出鋼機(jī)改進(jìn)以來,適應(yīng)了大坯料生產(chǎn)的要求,加快了生產(chǎn)的節(jié)奏,保證了高附加值鋼板的軋制 同時(shí),使用至今未出現(xiàn)一起事故,減輕了維修勞動(dòng)強(qiáng)度,提高了作業(yè)率。
出鋼機(jī)的特點(diǎn):
以上是國內(nèi)的一些企業(yè)通過對(duì)原本的出鋼機(jī)進(jìn)行了設(shè)計(jì)改造后,大大的減少了故障次數(shù)和維修次數(shù),極大的提高了生產(chǎn)效率,從而給企業(yè)帶來了經(jīng)濟(jì)效益。
通過實(shí)習(xí)參觀、查閱書刊資料和結(jié)合自身的理解性。本人認(rèn)為在生產(chǎn)中使用液壓橫移式加熱爐出鋼機(jī)更為合理。
出鋼機(jī)分為縱向驅(qū)動(dòng)部分和橫向驅(qū)動(dòng)部分??v向驅(qū)動(dòng)部分主要控制推桿的運(yùn)動(dòng);橫向驅(qū)動(dòng)部分主要功能是調(diào)節(jié)推頭所指的橫向位置。在橫向驅(qū)動(dòng)部分本人將選擇機(jī)械摩擦式推動(dòng)頂桿的方式而否定液壓推動(dòng)的方式理由有以下幾點(diǎn):1)液壓推動(dòng)受其行程的限制而摩擦式不會(huì)受到限制;2)摩擦式出鋼機(jī)頂桿冷卻方式簡單、有效而液壓推桿冷卻方式較為復(fù)雜;3)摩擦式出鋼機(jī)頂桿損壞后更換更簡單。橫向驅(qū)動(dòng)部分將選擇液壓橫移方式,其優(yōu)點(diǎn)有:1)縱向驅(qū)動(dòng)部分選擇了機(jī)械摩擦式,若橫移選擇了機(jī)械方式將會(huì)增加制作成本及復(fù)雜程度;2)液壓機(jī)構(gòu)體積小,占地面積也小,設(shè)備成本也低;3)液壓機(jī)構(gòu)運(yùn)行穩(wěn)定性好,運(yùn)行精確,操作簡單方便,受外界干擾影響小。
根據(jù)分析來看,這種液壓橫移式加熱爐出鋼機(jī)實(shí)用性強(qiáng),可靠性也更高。在綜合情況考慮下,這種形式的出鋼機(jī)也更能受到企業(yè)的青睞,相信會(huì)給企業(yè)帶來很大的效益。
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CHINESE JOURNAL OF MECHANICAL ENGINEERING
Vo1.22,No.1,2009
DOI:10.3901/CJME.2009.01.109,available online at www.cjmenet.com;www.cjmenet.com.cn
Water Hydraulic 2/2 Directional Valve with Plane Piston Structure
GONG Yongjun,YANG Huayong ,and WANG Zuwen
1 Laboratory of Fluid Power Transmission and Control Dalian Maritime University,DaLian 116026,China
2 The State Key Lab of Fluid Power Transmission and Control Zhejiang University,Hangzhou 310027,China
Received July 13,2008;revised November 19,2008;accepted December 3,2008;published electronically February 20,2009
Abstract:
Due to the fire resistance and environmental compatibility,using water as the working fluid in hydraulic circuits is receiving an increasing attention by both manufactures and users.This hydraulic directional valve is developed.When new water hydraulic directional valve is designed and manufactured,this paper introduces a water hydraulic 2/2 directional valve and its principle.The valve is composed of a hydraulically operated seat valve and a magnetic 3/2 direction valve.Aimed at the serious leakage and impact generating easily in reversing suddenly, an improved structure of water space seal is changed to direct seal,compaction force between main valve spool and main valve pocket was logically designed and damper in pilot valve port is matched with sensitive cavity in main valve.From the view of flow control,the methods of cavitations resistance of the directional water hydraulic valve are investigated.The computational fluid dynamics approaches are applied to obtain static pressure distributions and cavitations images in the channel of the main stage of the valve with two kinds of structure. The results show that the method of optimized spout can effectively restrain cavitations.The work provides some useful reference for developing water hydraulic control valve with the lower noise and lower vibration.Meantime,the structural parameters are optimized on the basis of information obtained from simulation.Static test,dynamic test and life test are accomplished,and the results show that the water hydraulic directional valve possesses good property, its pressure loss is 1.1MPa lower, switching time is shorter than 0.025 s.a(chǎn)nd its strike crest is 0.8MPa lower.The valve possess fine dynamic performance with the characteristic rapidly action and lower impulsion.
Key words:water hydraulic,directional valve,structure optimization,flow field analysis
1 Introduction
For its abundant transmission media.Environmentally friendly, clean and safe,fire resistant,and so on,water hydraulic technology has been turned out to be a focus of research in the field of fluid power transmission and control〔l〕. Water hydraulic valve. as one of the key components,is studied extensively.
The traditional oil hydraulic directional valve is of spool pilot valve,rotary valve or cone valve.Although the unbalance force on the rotary valve and the pilot pool valve are weak,the force to operate them are weaker and the leakage are usually bigger with a larger tolerance for the relative movement of the valves and valve seats For its low viscosity.the loss of leakage of water hydraulic system is much higher.For the same clearance and pressure,the loss of leakage of the water
hydraulic system is several decade times that of oil hydraulic system . In order to maintain a reasonable low leakage the clearance should be extremely small,which may lead to difficulty of machining.a(chǎn)t the same time.it is easily for the moving parts to be choked and stuck. As for the cone valve.a(chǎn)lthough has a smaller leakage,unbalanced axial fore on the valve exist,so a stronger force is needed to operate it . For the incompressible and high stiffness,the hydraulic shock of the water hydraulic directional valve is more serious . So how to lessen the leakage.how to realize direction change with low or even no hydraulic shock and how to improve its static and dynamic characteristic are the key issues of study.
So far-there is no report on the study of water hydraulic directional valve. In this Paper,a new serial of water hydraulic valves has been provided based on the change of seal pattern,reasonable design of pre-tightening force,and optimization of the flow passage.
2 Experimental Working Principle of the Water Hydraulic Directional Valve
Fig.1 shows the water hydraulic directional valve.It is electro—hydraulic directional valve.The pilot stage is a 2/3 electromagnetic directional ball valve.Being different from traditional oil hydraulic valve.a(chǎn) valve pocket is added to the main valve,and the main valve pocket is over fitted to the valve body.The main valve spool is fitted to the main valve pocket,and the surface sealing is achieved by the plane of the valve.Lip-type packing are set in both ends to achieve no leakage.The spring is for compensation of the frictional force.Both ends of the main valve spool are supported radically by bushes, which are made of wear-resisting materials, so the problem of abrasion is settled in this way.
Fig.1. Sketch of water hydraulic directional valve structure
The structural principle of the valve is as follows: there is damper at the valve port,two dampers in series act as half bridge resistant,and the controlling rib connects to the sensitive chamber on the right side of the valve by the central hole. When the electromagnet is out of power, main valve spool is moved to the right under the force of inlet, at the same time,water in the sensitive chamber is discharged through the pilot valve,and the main valve is open.When the electromagnet is charged.water for control is inducted to the sensitive chamber, and the main valve spool is compressed on the valve pocket.a(chǎn)nd the main valve is shut down.
2.1 Design of the pressing force of main valve spool
The contact surface of the main valve spool and the valve pocket is plane,there maintains a certain pressing force between them (Fig.2).The pressing force varies according to the change of control fluid pressure,the higher pressure is,the bigger the pressing force will be.Therefore,leak age between the main valve spool and the valve pocket is nearly zero.The stress condition of the main valve spool is as follows.
Fig.2. Sketch of axial force of main valve spool
Suppose that the inlet pressure of the main valve is p,and pressure loss is neglected,so the pressing force of the main valve is p1,,we have
It is obvious that p1 is positive,which ensures that the main valve spool is pressed against to the valve pocket.If pl is too weak,there will be leak age between the main valve spool and the valve pocket,and if pl is too high,the force for directional change will be bigger and abrasion between the main valve spool and the valve pocket will occurs.According to our experiments,the facial contact force for the main valve spool an d the valve pocket is at best 2 times the inlet pressure P.In the process of design,it is required that
2.2 Meshing design of pilot valve damper and sensitive chamber
For the design of directional valve. it is not only necessary for a quick directional change,but also a minimal hydraulic shock.So a dam per is set at the inlet of the pilot valve,two dampers in series act as half bridge resistant,a throttle backing pressure is then built up at the end of the main valve,which has a function of retardation and
speed-regulation.Provided at any time, there is even pressure in the
sensitive chamber an d the compressibility of the fluid omitted,equations will be acquired as follows:
Where F is exterior force,f is frictional force,k is the stiffness of the spring,x is buffer distance,Ps is pressure of the sensitive chamber, Ad is area of the main valve spool end, m is the mass of main valve spool, a is shock accelerated velocity,△p is differential pressure between
imports and exports of dam per,A0 is flow area of the damper, v is shock velocity, qv is flow of the damper, cq is coefficient of discharge of inundated port′s efflux.
From Eqs.(3)-(7),the characteristic expression of the pilot valve port is deduced.When shock energy is too big and throttling area is too small.shock is rather strong and can create bigger front—shock hump, and buffer effectiveness is not good;when the shock energy and throttling area are too big,shock is weak,buffering force is smaller, and residual velocity can exist which may create correlation equation assumed by Launder, the aeolotropism and eddy flow of turbulent current can be well predicted.packet oil phenomenon and bigger back-shock hump at the This paper uses Anisotropic k-ε model to simulate flow end of the shock.Therefore,in the case of proper design,it is required that the damper should match with sensitive chamber,and the damper should have good performance and linearity.According to experience,linearity of the damper should be less than 30% .
3 Flow Field Simulations and Analysis
When the directional valve is being designed. Its pressure loss should be as small as possible.Pressure loss of the directional valve usually is determined by experiment.Development of calculated hydromechanics
provides a scientific approach to calculate pressure loss of the directional valve with complex flow passage.It turned out to be an effective method to make use of numerical calculation, with which optimization of the movement,flow and structure of the hydraulic component can be done.
3.1 Mesh division
The mesh of water hydraulic directional it′s main valve passage is shown in Fig.3.Main valve passage is three—dimensional symmetrical structure, the passage′s three—dimensional model is used for mesh division and flow field calculation in the study.
Fig.3. Mesh of main valve flow passage
Because area gradient of flow field of the computational domain varies greatly, for the purpose of improving calculation accuracy and reducing amount of calculation work,the computational domain has been divided into multiple small sectors.Initial computational mesh is created in Gambit.In high speed domain of the main valve port and nearby, velocity gradient is very big,and complex flow pattern exists,better structuring meshes in this domain and coarser unstructured meshes in other area
are applied.
3.2 Mathematic model
3.2.1 Anisotropic k-ε turbulent model
Because Anisotropic k-εmodel adopt Reynolds stress correlation equation Assumed by Launder, the aeolotropism and eddy flow of turbulent current can be well predicted. This paper uses Anisotropic k-ε model to simulate flow pattern of flow field of the directional valve′s main valve,calculation equation of its turbulent kinetic energy k and turbulent dissipated energyε is as follows:
Calculation equation of turbulent current frequency ω is
Where,ui′ is fluctuation velocity sector in i direction , uj′is fluctuation velocity component in the J direction,P is fluid density, and μ is absolute viscosity.
3.2.2 Cavitations model
Gas phase volume percent equation can be expressed as
where,a is gas phase,aa is gas phase volume percent,Pa is gas phase density.l is fluid phase.Pl=998.2 kg/m 3 (fluid phase density),and l-aa is fluid phase volume percent.Mean density ρ is
And mal,is mass transfer between gas phase and fluid phase due to cavitations,it is expressed as
where Pv is vaporization pressure;n is number of bubbles per unit volume;R is bubble radius which is expressed as
3.3 Simulation results and analysis
3.3.1 Flow characteristic analysis
Numerical calculation is carried out with Fluent software.In the calculation there are some assumptions as follows.
Reynolds stress The fluid is uncompressible,flow is of thermal insulation,and there is no slip on the wal1.Suppose that the opening of valve port is 4 mm.the inlet flow is 120 L/min.a(chǎn)nd the outlet pressure is the pressure of working water circuit,whose absolute pressure is 1MPa.
Fig.4 shows the static pressure isoline along axial symmetry plane in the flow passage of the main valve.It can be seen that at the nozzle between the main valve spool and main valve pocket.the pressure contour is denser and pressure drop is bigger, which lowered to 0.7MPa.
Fig.4. Pressure isoline of main
valve flow passage(MPa)
Fig.5 shows the velocity vector distribution along axial symmetry plane in main valve flow passage.It can be seen that after fluid enter chamber, spiral vortex is formed near the main valve spool comer, its central pressure is lower, and spiral vortex dissipates fluid kinetic energy by viscous friction.
Fig.5. Velocity vector distribution
of main valve
3.3.2 Structure optimization and flow field analysis
On the basis of the analysis above,at the nozzle formed by the main spool and main valve pocket,the fluid will diffuse or shrink suddenly as is limited by the structure.which may cause the streamline changing sharply, spiral vortex appeared on the comer point will dissipate the
kinetic energy of the fluid.a(chǎn)ll of which will cause great pressure 1oss. In order to improve the performance of water hydraulic directional valve.the structure of nozzle has to be optimized.
Fig.6 shows the comparison of flow passage before and after optimization.In order to make the streamline smooth,the optimized valve spool is manufactured to be arc transitional surface,which voids appearance of death angle.
Fig.6. Comparison of flow passage before
and after optimization
Simulation and computation of flow passage of the optimized main valve have been done under the same condition.a(chǎn)nd the pressure distribution in axial symmetry plane is shown as Fig.7.It can be seen that at the nozzle where fluid flows into the chamber, the density of pressure
isoline decreases,pressure gradient reduces,and pressure loss reduces to 0.3MPa after the structure is optimized.
Fig.7. Pressure isoline of flow
passage after optimization(MPa)
The distribution of velocity vector after optimization along with axial symmetry plane is shown as Fig.8.
Fig.8. Velocity vector distribution
of flow passage after optimization
There is no spiral vortex on the corner point of main valve near the nozzle,so the optimized structure effectively restrains the appearance of low pressure area in the fluid field.
4 Experiment and Data Analysis
4.1 Experiment device and method
The water hydraulic directional valve designed is made of stainless materia1.its rated pressure is 14 MPa.a(chǎn)nd maximum flow up to
120 L/min.In order to prove the correction of design principle and simulation results, experiments on both static and dynamic characteristics of the valve have been done.The experiment method refers to related national standard GB 8106—87 of similar experiments of oil hydraulic directional valve The experiment has been done on the test rig of State Key Laboratory of Fluid Power Transmission and Control of
ZheJiang University,China.a(chǎn)s is shown in Fig.9.
Fig.9. Test rig of water hydraulic components
Fig.10 shows the schematic diagram of this experiment.As the medium of water is strongly corrosive, all components of this system are of stainless materials.
Fig.10. Test principle of water hydraulic directional valve
1.Conversion 2.Conversion motor 3. Tap water hydraulic pump
4.Filter 5.Relief valve 6.Thermometer 7. Pressure transducer
8.Valve tested 9.One—way throttle 1 0.Flow meter
During the experiment, relief valve 4 regulates the entrance pressure of the valve being checked,rotation speed of the variable·frequency electric motor 2 is regulated by frequency—transformer 3,which adjusts the discharge flow of water hydraulic pump 1.The outlet backing pressure of the valve 9 is adjusted by one—way throttle valve 8 and is measured by flow meter.
4.2 Experiment results
4.2.1 Flow-pressure difference experiment of water hydraulic directional valve
In the experiment of pressure loss.relief valve 4 serves as safety valve whose safety pressure is 18MPa.The valve tested is charged and then its spool is on the position of through—flow.To make the amount of fluid flowing through the valve 9 increase gradually from zero to rated flow by adjusting the discharge flow of water hydraulic pump,and choose several points to measure each point′s discharge pressure, based on which the valve′s flow-Pressure difference performance curve can be achieved.The outlet backing pressure of the valve tested 9 can be adjusted by one—way throttle valve 8.The value of the flow is read out on the flow meter 1 0,the pressure of inlet and outlet display on the indicating instrument of pressure transducer 7.Comparison of the characteristic of flow.Pressure difference between the result of simulation and experiment
is shown as Fig.11.
Fig.11. Characteristic curve of qv——△p
From Fig.11,it can be seen that,for qv<15 L/min,the pressure difference between inlet and outlet results from the flow passage of pilot ball valve and increases notably as the flow increases;for qv>=l5 L/min,the pressure difference between inlet and outlet mainly results from the main valve passage and increases slowly almost like a linear as the flow increases.
In addition,the test result is bigger than the simulation result.This is because the pressure loss in the test is the sum of the pressure loss of main valve and pilot valve. while the optimized result from simulation and computation only includes the pressure loss of main valve.
From the comparison of the structure of main valve before and after optimization,it can be noticed that the optimized pressure loss of main valve decreases notably.
Attention should be paid to that for qv< 30 L/min the result of simulation shows that the pressure loss between inlet and outlet decreases as the flow increases;however, this case does not appear, which indicates that there is much discrepancy for the simulation when the flow is smal1.
4.2.2 Experiment of dynamic characteristics of water directional valve
Adjust the overflow valve 4 and one—way throttle valve,make the pressure of inlet Pi of the tested valve 9 be the rated pressure 14MPa,and the pressure of outlet P。be the given backing pressure, the amount of fluid flowing through the tested valve is 80% of maximum flow.Then
charge and discharge the tested valve under rated voltage and the data acquisition system picks the dynamic response curve of the tested water hydraulic directional valve.a(chǎn)s is shown in Fig.12.
Fig.12. Dynamic response curve of water
hydraulic directional valve
From Fig.12,the pressure decreasing time t1 is smaller than 0.05 s.the pressure increasing time t2 is smaller than 0.05 s.a(chǎn)nd the charging time and discharging time are almost the same. The direction change is quick, the pressure peak△ produced while reversing is decrease 6% ,and the reversing shock is small,which indicates good dynamic response characteristics.
4.2.3 Experiment on the life of water hydraulic directional valve
Respectively set the pressure of inlet pressure of the tested valve to be variable value and the pressure of outlet P。to be remained the specified backing pressure and the amount of fluid flowing through the tested valve to be 100 L/min, continuously charge and discharge the electromagnet of the tested valve up to l0000 times,and then check the main components of the tested valve,there should be no damage inordinate wear.Figs.13(a),13(b)show the response curve of continuous directional change under pressure of 12MPa and 14MPa. It is clarified that the dynamic responsive characteristics of the valve are nearly uniform,and direction change is reliable and prompt.
5 Conclusions
(1)This new water hydraulic directional valve′s pressure loss is small under rated condition.a(chǎn)nd its speed of directional change is fast while its hydraulic shock is weak.therefore,good dynamic characteristics are obtained.In the life experiments.the directional valve operates normally, and its direction change is reliable.The performance of this kind is comparable to the same kind oil hydraulic valve.
Fig.13. Life test curve of
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