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1、1. The mold designing and manufacturing The mold is the manufacturing industry important craft foundation, in our country, the mold manufacture belongs to the special purpose equipment manufacturing industry. China although very already starts to make the mold and the use mold, but long-term has no

2、t formed the industry. Straight stabs 0 centuries 80s later periods, the Chinese mold industry only then drives into the development speedway. Recent years, not only the state-owned mold enterprise had the very big development, the three investments enterprise, the villages and towns (individual) th

3、e mold enterprises development also rapid quietly. Although the Chinese mold industrial development rapid, but compares with the demand, obviously falls short of demand, its main gap concentrates precisely to, large-scale, is complex, the long life mold domain. As a result of in aspect and so on mo

4、ld precision, life, manufacture cycle and productivity, China and the international average horizontal and the developed country still had a bigger disparity, therefore, needed massively to import the mold every year . The Chinese mold industry must continue to sharpen the productivity, from now on

5、 will have emphatically to the profession internal structure adjustment and the state-of-art enhancement. The structure adjustment aspect, mainly is the enterprise structure to the specialized adjustment, the product structure to center the upscale mold development, to the import and export structur

6、e improvement, center the upscale automobile cover mold forming analysis and the structure improvement, the multi-purpose compound mold and the compound processing and the laser technology in the mold design manufacture application, the high-speed cutting, the super finishing and polished the techno

7、logy, the information direction develops . The recent years, the mold profession structure adjustment and the organizational reform step enlarges, mainly displayed in, large-scale, precise, was complex, the long life, center the upscale mold and the mold standard letter development speed is higher

8、than the common mold product; The plastic mold and the compression casting mold proportion increases; Specialized mold factory quantity and its productivity increase; "The three investments" and the private enterprise develops rapidly; The joint stock system transformation step speeds up and so on.

9、Distributes from the area looked, take Zhejiang Delta and Yangtze River delta as central southeast coastal area development quickly to mid-west area, south development quickly to north. At present develops quickest, the mold produces the most centralized province is Guangdong and Zhejiang, places su

10、ch as Jiangsu, Shanghai, Anhui and Shandong also has a bigger development in recent years. 2. Mold Present Status of Technology Technical level of China’s mold industry currently uneven, with wide disparities generally speaking, with the developed industrial countries, Hong Kong and Taiwan advan

11、ced level, there is a large gap. The use of CAD / CAM / CAE / CAPP and other technical design and manufacture molds, either wide application, or technical level, there is a big gap between both. In the application of CAD technology design molds, only about 10% of the mold used in the design of CA

12、D, aside from drawing board still has a long way to go; in the application of CAE design and analysis of mold calculation, it was just started, most of the game is still in trial stages and animation; in the application of CAM technology manufacturing molds, first, the lack of advanced manufacturing

13、 equipment, and second, the existing process equipment (including the last 10 years the introduction of advanced equipment) or computer standard (IBM PC and compatibles, HP workstations, etc.) different, or because of differences in bytes, processing speed differences, differences in resistance to e

14、lectromagnetic interference, networking is low, only about 5% of the mold manufacturing equipment of recent work in this task; in the application process planning CAPP technology, basically a blank state, based on the need for a lot of standardization work; in the mold common technology, such as mol

15、d rapid prototyping technology, polishing, electroforming technologies, surface treatment technology aspects of CAD / CAM technology in China has just started. Computer-aided technology, software development, is still at low level, the accumulation of knowledge and experience required. Most of our

16、 mold factory, mold processing equipment shop old, long in the length of civilian service, accuracy, low efficiency, still use the ordinary forging, turning, milling, planning, drilling, grinding and processing equipment, mold, heat treatment is still in use salt bath, box-type furnace, operating wi

17、th the experience of workers, poorly equipped, high energy consumption. Renewal of equipment is slow, technological innovation; technological progress is not much intensity. Although in recent years introduced many advanced mold processing equipment, but are too scattered, or not complete, only ab

18、out 25% utilization, equipment, some of the advanced functions are not given full play. 3. Die trend (1) Mold software features integrated Die software features of integrated software modules required relatively complete, while the function module using the same data model, in order to achieve

19、Syndicated news management and sharing of information to support the mold design, manufacture, assembly, inspection, testing and production management of the entire process to achieve optimal benefits. Series such as the UK Delcams software will include a surface / solid geometric modeling, enginee

20、ring drawing complex geometry, advanced rendering industrial design, plastic mold design expert system, complex physical CAM, artistic design and sculpture automatic programming system, reverse engineering and complex systems physical line measurement systems. A higher degree of integration of the

21、software includes: Pro / ENGINEER, UG and CATIA, etc.. Shanghai Jiao tong University, China with finite element analysis of metal plastic forming systems and Die CAD / CAM systems; Beijing Bei hang Haier Software Ltd. CAXA Series software; Jilin Gold Grid Engineering Research Center of the stamping

22、 die mold CAD / CAE / CAM systems. (2) Mold design, analysis and manufacture of three-dimensional Two-dimensional mold of traditional structural design can no longer meet modern technical requirements of production and integration. Mold design, analysis, manufacturing three-dimensional technolog

23、y, paperless software required to mold a new generation of three-dimensional, intuitive sense to design the mold, using three-dimensional digital model can be easily used in the product structure of CAE analysis, tooling manufacturability evaluation and CNC machining, forming process simulation and

24、information management and sharing. Such as Pro / E, UG and CATIA software such as with parametric, feature-based, all relevant characteristics, so that mold concurrent engineering possible. In addition, Cimarron company Mold expert, Delcams Ps-mold and Hitachi Shipbuilding of Space-E/mold are pro

25、fessional injection mold 3D design software, interactive 3D cavity, core design, mold base design configuration and typical structure . Australian company Mold flow realistic three-dimensional flow simulation software MoldflowAdvisers been widely praised by users and applications. China Huazhong U

26、niversity of Science has developed similar software HSC3D4.5F and Zhengzhou University, Z-mold software. For manufacturing, knowledge-based intelligent software function is a measure of die important sign of advanced and practical one. Such as injection molding experts Cimarron’s software can auto

27、matically generate parting direction based parting line and parting surface, generate products corresponding to the core and cavity, implementation of all relevant parts mold, and for automatically generated BOM Form NC drilling process, and can intelligently process parameter setting, calibration a

28、nd other processing results. (3) Mold software applications, networking trend With the mold in the enterprise competition, cooperation, production and management, globalization, internationalization, and the rapid development of computer hardware and software technology, the Internet has made i

29、n the mold industry, virtual design, and agile manufacturing technology both necessary and possible. 4. Heat Treatment of Die Traditional die and mould design, mainly by experience or semi—experience，is isolated from manufacturing process. Before the design is finalized，the scheme of die and mou

30、ld is usually modified time and again，thus some disadvantages come into being, such as long development period, high cost and uncertain practical effect. Due to strong desires for precision, service life, development period and cost, modern die and mould should be designed and manufactured perfectly

31、. Therefore more and more advanced technologies and innovations have been applied, for example, concurrent engineering, agile manufacturing virtual manufacturing, collaborative design, etc. Heat treatment of die and mould is as important as design, manufacture and assembly because it has a vital ef

32、fect on manufacture，assembly and service life．Design and manufacture of die and mould have progressed rapidly，but heat treatment lagged seriously behind them．As die and mould industry develops，heat treatment must ensure die and mould there are good state of manufacture，assembly and wear—resistant pr

33、operties by request. Impertinent heat treatment can influence die and mould manufacturing such as over—hard and—soft and assembly．Traditionally the heat treatment process was made out according to the methods and properties brought forward by designer．This could make the designers of die and mould a

34、nd heat treatment diverge from each other，for the designers of die and mould could not fully realize heat treatment process and materials properties，and contrarily the designers rarely understood the service environment and designing thought. These divergences will impact the progress of die and mou

35、ld to a great extent. Accordingly，if the process design of heat treatment is considered in the early designing stage，the aims of shortening development period，reducing cost and stabilizing quality will be achieved and the sublimation of development pattern from serial to concurrent will be realized．

36、 Concurrent engineering takes computer integration system as a carrier, at the very start subsequent each stage and factors have been considered such as manufacturing，heat treating，properties and so forth in order to avoid the error．The concurrent pattern has dismissed the defect of serial pattern,

37、 which bring about a revolution against serial pattern． In the present work．the heat treatment was integrated into the concurrent circumstance of the die and mould development，and the systemic and profound research was performed． 總結(jié)5. Summary 進(jìn)入21世紀(jì)，在經(jīng)濟(jì)全球化的新形勢(shì)下，隨著資本、技術(shù)和勞動(dòng)力市場(chǎng)的重新整合，我國(guó)裝備制造業(yè)在加入WTO以后，

38、將成為世界裝The 21st century, in the new situation of economic globalization, with capital, technology and labor market re-integration of equipment manufacturing in China after joining the WTO will become the worlds equipment manufacturing base. 而在現(xiàn)代制造業(yè)中，無(wú)論哪一行業(yè)的工程裝備，都越來(lái)越多地采用由模具工業(yè)提供的產(chǎn)品。 In the modern manuf

39、acturing industry, no matter which industry, engineering equipment, are increasingly used to provide the products from the mold industry. 為了適應(yīng)用戶(hù)對(duì)模具制造的高精度、短交貨期、低成本的迫切要求，模具工業(yè)正廣泛應(yīng)用現(xiàn)代先進(jìn)制造技術(shù)來(lái)加速模具工業(yè)的技術(shù)進(jìn)步，滿足各行各業(yè)對(duì)模具這一基礎(chǔ)工藝裝備的迫切需求。 In order to meet the users high-precision mold manufacturing, short delivery t

40、ime, the urgent demand low-cost, mold industry is extensive application of modern advanced manufacturing technology to speed up the mold industry, technological progress, to meet the basic sectors of the mold process equipment urgent needs. VI 13.參考書(shū)目 參考文獻(xiàn) [1]《模具設(shè)計(jì)與制造》黨根茂 駱志斌 李集仁編，西安

41、電子科技大學(xué)出版社 [2]《沖壓工藝與模具設(shè)計(jì)》張如華主編，清華大學(xué)出版 [3]《沖壓工藝與模具設(shè)計(jì)》王信友主編，清華大學(xué)出版 [4]《模具設(shè)計(jì)與制造簡(jiǎn)明手冊(cè)》馮炳堯等編，上?？茖W(xué)技術(shù)出版社 [5]《實(shí)用模具技術(shù)手冊(cè)》鄧石城 王旭編，上海科學(xué)技術(shù)出版社 [6]《沖模設(shè)計(jì)手冊(cè)》張鼎承主編，機(jī)械工業(yè)出版社 [7]《互換性與技術(shù)測(cè)量》廖念釗主編，機(jī)械工業(yè)出版社 [8]《冷沖模設(shè)計(jì)手冊(cè)》編寫(xiě)組，機(jī)械工業(yè)出版社 [9]《沖壓加工設(shè)備與自動(dòng)化》王平主編，華中科技大學(xué)出版社 [10]《冷沖模具設(shè)計(jì)精要》周本凱編寫(xiě) [11]《模具專(zhuān)業(yè)英語(yǔ)》機(jī)械工業(yè)出版社

42、 14.謝辭 致謝詞 本文主要闡述了沖壓工藝及模具，讓我對(duì)沖壓模具產(chǎn)生了濃厚的興趣，同時(shí)，受我專(zhuān)業(yè)的影響，我已經(jīng)習(xí)慣于關(guān)注帶來(lái)的一系列機(jī)遇與挑戰(zhàn)。 本篇設(shè)計(jì)雖然凝聚著自己的汗水，但卻不是個(gè)人智慧的產(chǎn)品，沒(méi)有老師的指引和贈(zèng)予，沒(méi)有父母和朋友的幫助和支持，我在大學(xué)的學(xué)術(shù)成長(zhǎng)肯定會(huì)大打折扣。當(dāng)我打完畢業(yè)論文的最后一個(gè)字符，涌上心頭的不是長(zhǎng)途跋涉后抵達(dá)終點(diǎn)的欣喜，而是源自心底的誠(chéng)摯謝意。我首先要感謝我的老師盧振華，對(duì)我的構(gòu)思以及設(shè)計(jì)的內(nèi)容不厭其煩的進(jìn)行多次指導(dǎo)和悉心指點(diǎn)，使我在完成論文的同時(shí)也深受啟發(fā)和教育。 再次由衷感謝答辯組的各位老師對(duì)學(xué)生的指導(dǎo)和教誨

43、，我也在努力的積蓄著力量，盡自己的微薄之力回報(bào)母校的培育之情，爭(zhēng)取使自己的人生對(duì)社會(huì)產(chǎn)生些許積極的價(jià)值！ 15.附頁(yè) 凹模加工工藝過(guò)程 材料：Gr12硬度：58～62HRC 零件工藝過(guò)程卡 模具名稱(chēng) 止動(dòng)片級(jí)進(jìn)模 零件編號(hào) 1 零件名稱(chēng) 凹模 零件件數(shù) 1 工序號(hào) 工序名稱(chēng) 工序內(nèi)容 設(shè)備 1 備料 鍛件（退火狀態(tài)）17514535㎜ 2 粗銑 銑六面到尺寸17214232，注意兩大平面與相鄰鄰側(cè)面用標(biāo)準(zhǔn)角尺測(cè)量達(dá)基本垂直 線割機(jī) 3 平面磨 磨光兩大平面厚度達(dá)31㎜，并

44、磨兩相鄰側(cè)面達(dá)四面垂直。垂直度0.02㎜/100㎜ 4 鉗 ①劃線 劃出各孔徑中心線并劃出凹模洞口輪廓尺寸 ②鉆孔 鉆螺紋底孔，銷(xiāo)釘?shù)卓?，凹模洞口穿線孔 ③鉸孔 鉸銷(xiāo)釘孔到要求 ④攻絲 攻螺紋絲到要求 5 熱處理 淬火 使硬度達(dá)58-62HRC 6 平面磨 磨光兩大平面，使厚度達(dá)30.5㎜ 鏜床 7 線切割 割凹模洞口，并留0.01~0.02㎜研余量 8 鉗 ①研磨洞口內(nèi)壁側(cè)面達(dá)0.8um ②配推件塊到要求 9 平磨 磨凹模板上平面厚度達(dá)要求 10 鉗 總裝配 沖孔凸模加工工藝過(guò)程

45、 材料：Cr12硬度：52～60HRC 零件工藝過(guò)程卡 模具名稱(chēng) 止動(dòng)片級(jí)進(jìn)模 零件編號(hào) 2 零件名稱(chēng) 沖孔凸模 零件件數(shù) 2 序號(hào) 工序名稱(chēng) 工序內(nèi)容 1 備料 鍛件（退火狀態(tài)）：Φ1570㎜ 線割機(jī) 2 熱處理 退火，硬度達(dá)到52～60HRC 3 車(chē) ① 一端面，打頂尖孔。車(chē)外圓至Φ12㎜；掉頭車(chē)另一端面，長(zhǎng)度至尺寸66㎜；打孔尖孔。 ②雙頂尖頂，車(chē)外圓尺寸Φ12㎜圓，達(dá)到Φ11㎜至要求， 4 熱處理 淬火，硬度至52～60H RC。 鏜床 5 磨削 磨削外圓尺寸Φ11㎜，Φ10㎜至要求 6 線切

46、削 切除工作端面頂尖孔，長(zhǎng)度尺寸至65㎜要求 7 磨削 磨削端面至Ra0.8um 8 鉗 總裝配 落料凸模加工工藝過(guò)程 材料：Gr12硬度：52～60HRC 零件工藝過(guò)程卡 模具名稱(chēng) 止動(dòng)片級(jí)進(jìn)模 零件編號(hào) 2 零件名稱(chēng) 落料凸模 零件件數(shù) 1 工序號(hào) 工序名稱(chēng) 工序內(nèi)容 設(shè)備 1 備料 鍛件（退火狀態(tài)）：753570㎜ 2 粗銑 銑六面見(jiàn)光 線割機(jī) 3 平磨 磨高度兩平面到尺寸68㎜ 4 鉗 ①劃線 在長(zhǎng)度方一側(cè)線切割?yuàn)A位6㎜后，劃凸模輪廓線

47、并劃凸模中線。 ②按凸模洞口中心鉆線切割穿絲孔、正方形。 5 熱處理 淬火 硬度達(dá)52～60HRC 6 平磨 磨高度到65.5㎜ 鏜床 7 線切割 割凸模及兩凹模，并單邊留0.01～0.02研磨余量 8 鉗 ①研配 研凸模并配入凸模固定板 ②研 各側(cè)壁到0.8um 9 平磨 磨高度到要求 10 鉗 總裝配 凸模固定板加工工藝過(guò)程 材料：Q275硬度：43～48HRC 零件工藝過(guò)程卡 模具名稱(chēng) 止動(dòng)片級(jí)進(jìn)模 零件編號(hào) 3 零件名稱(chēng) 凸模固定板 零件件數(shù) 1 工

48、序號(hào) 工序名稱(chēng) 工序內(nèi)容 設(shè)備 1 備料 下料17514525㎜ 2 熱處理 調(diào)質(zhì) 硬度43～48HRC 線割機(jī) 3 粗銑 銑六面達(dá)17214222mm，并使兩大平面和相鄰兩側(cè)面相互基本垂直 4 平磨 磨光兩大平面厚度達(dá)20.5㎜，并磨兩相鄰側(cè)面使四面垂直，垂直度0.02㎜/100㎜ 5 鉗 ①劃線 凸模固定孔中心線，銷(xiāo)釘孔中心線，螺紋過(guò)中心線，銷(xiāo)釘過(guò)孔中心線 ②鉆孔 凸模固定孔穿絲線，螺紋過(guò)孔和銷(xiāo)釘過(guò)孔到要求 6 線切割 割凸模安裝固定孔單邊留0.01～0.02㎜研余量 鏜床 7 銑 銑凸模固定孔背面沉孔到要求

49、 8 鉗 研配凸模板 9 平磨 磨模厚度到要求 10 鉗 總裝配 卸料板加工工藝過(guò)程 材料：Q275硬度：43～48HRC 零件工藝過(guò)程卡 模具名稱(chēng) 止動(dòng)片級(jí)進(jìn)模 零件編號(hào) 4 零件名稱(chēng) 卸料板 零件件數(shù) 1 工序號(hào) 工序名稱(chēng) 工序內(nèi)容 設(shè)備 1 備料 下料17514525㎜ 2 熱處理 調(diào)質(zhì) 硬度43～48HRC 線割機(jī) 3 粗銑 銑六面17214222㎜，并使兩大平面和相鄰兩側(cè)面基本垂直 4 平磨 磨光兩大平面，厚度達(dá)20㎜，并磨兩相鄰側(cè)面使四面垂直，垂直

50、度0.02㎜/100㎜ 5 鉗 ①劃線 螺紋孔中心線，守位孔中心線及中間型孔輪廓線 ②鉆孔 螺紋底孔，定位釘?shù)卓仔涂状┚€孔 ③鉸絲，攻絲 鉸定位釘孔到要求，螺紋孔攻絲到要求 6 線切割 割型孔到要求 鏜床 7 鉗 ①型孔與凸模裝配 ②定位釘與定位釘裝配 ③螺紋孔與螺釘裝配 8 平磨 磨厚度到要求 9 鉗 總裝配 凸模墊板加工工藝過(guò)程 材料：45鋼硬度：43～48HRC 零件工藝過(guò)程卡 模具名稱(chēng) 墊片級(jí)進(jìn)模 零件編號(hào) 5 零件名稱(chēng) 上墊板 零件件數(shù) 1 工序號(hào)

51、工序名稱(chēng) 工序內(nèi)容 設(shè)備 1 備料 鍛件：17514510㎜ 2 粗銑 銑六面達(dá)1721427㎜，并使兩大平面和相鄰兩側(cè)基本垂直 線割機(jī) 3 平磨 磨光兩大平面，厚度達(dá)6.5㎜，并磨兩相鄰側(cè)面使四面垂直，垂直度0.02㎜/100㎜ 4 鉗 ①劃線 螺紋過(guò)孔中心線，銷(xiāo)釘過(guò)孔中心線 ②鉆孔 鉆螺紋過(guò)孔，銷(xiāo)釘過(guò)孔到要求 5 熱處理 淬火 硬度：43～48HRC 6 平磨 磨兩大平面厚度達(dá)要求 鏜床 7 鉗 總裝配 凹模墊板加工工藝過(guò)程 材料：45鋼

52、硬度：54～58HRC 零件工藝過(guò)程卡 模具名稱(chēng) 墊片級(jí)進(jìn)模 零件編號(hào) 6 零件名稱(chēng) 下墊板 零件件數(shù) 1 工序號(hào) 工序名稱(chēng) 工序內(nèi)容 設(shè)備 1 備料 鍛件：17514510㎜ 2 粗銑 銑六面達(dá)1721427㎜，并使兩大平面和相鄰兩側(cè)基本垂直 線割機(jī) 3 平磨 磨光兩大平面，厚度達(dá)6.5㎜，并磨兩相鄰側(cè)面使四面垂直，垂直度0.02㎜/100㎜ 4 鉗 ①劃線 緊固螺釘過(guò)孔中心線，卸料螺釘過(guò)孔空中心線，銷(xiāo)釘孔中心線，落廢料孔中心線，凸凹模緊固螺釘過(guò)孔中心線 ②鉆孔 鉆上述各孔到要求 5 熱處理 淬火 硬度：43～

53、48HRC 6 平磨 磨兩大平面厚度達(dá)要求 鏜床 7 鉗 總裝配 導(dǎo)料板加工工藝過(guò)程 材料：Q275硬度：54～58HRC 零件工藝過(guò)程卡 模具名稱(chēng) 墊片級(jí)進(jìn)模 零件編號(hào) 7 零件名稱(chēng) 導(dǎo)料板 零件件數(shù) 2 工序號(hào) 工序名稱(chēng) 工序內(nèi)容 設(shè)備 1 備料 鍛件（退火狀態(tài)）1455510㎜ 2 粗銑 銑六面達(dá)142527㎜，并使兩大平面和相鄰兩側(cè)基本垂直 線割機(jī) 3 平磨 磨光兩大平面，厚度達(dá)6.5㎜，并磨兩相鄰側(cè)面使四面垂直，垂直度0.02㎜/100㎜ 4 鉗 ①劃線 緊固螺釘過(guò)孔中心線，卸料螺釘過(guò)孔空中心線，銷(xiāo)釘孔中心線，落廢料孔中心線，凸凹模緊固螺釘過(guò)孔中心線 ②鉆孔 鉆上述各孔到要求 5 熱處理 淬火 硬度：43～48HRC 6 平磨 磨兩大平面厚度達(dá)要求 鏜床 7 鉗 總裝配 46