FSAE電動(dòng)賽車(chē)前懸架結(jié)構(gòu)設(shè)計(jì)與分析【雙橫臂式懸架優(yōu)秀課程畢業(yè)設(shè)計(jì)含5張CAD圖紙帶任務(wù)書(shū)+開(kāi)題報(bào)告+中期報(bào)告+答辯ppt+外文翻譯】-clsj24
FSAE電動(dòng)賽車(chē)前懸架結(jié)構(gòu)設(shè)計(jì)與分析【雙橫臂式懸架】
摘要:本設(shè)計(jì)對(duì)FSAE賽車(chē)前懸架的結(jié)構(gòu)及特點(diǎn)進(jìn)行比較,綜合比對(duì)選取適合的懸架結(jié)構(gòu)形式,最終確立FSAE電動(dòng)賽車(chē)的前懸架采用雙橫臂式懸架結(jié)構(gòu);根據(jù)賽車(chē)參數(shù),進(jìn)行了大量的計(jì)算,根據(jù)數(shù)據(jù)確立了前懸架的尺寸,材料,以及懸架部件的選取以及參數(shù),對(duì)影響安全性的零件,例如橫向穩(wěn)定桿和緩沖塊都有明確的計(jì)算與設(shè)計(jì),然后進(jìn)行ADAMS建模、優(yōu)化,最終確認(rèn)主銷(xiāo)外傾角,主銷(xiāo)內(nèi)傾角,均滿足設(shè)計(jì)要求。隨之選用 proe軟件對(duì)FSAE前懸架實(shí)施3D圖形的創(chuàng)造;在建立三維模型的過(guò)程中,根據(jù)零件的三維坐標(biāo),生成三維模型,這樣的精確度高。再后,使用有限元分析軟件ANSYS對(duì)整體結(jié)構(gòu)進(jìn)行靜態(tài)分析和動(dòng)態(tài)分析,在靜態(tài)分析中,均符合設(shè)計(jì)要求,在動(dòng)態(tài)分析中,著重對(duì)在0.5g加速狀態(tài)和0.95g轉(zhuǎn)彎狀態(tài)下進(jìn)行有限元分析,前懸架下控制器在這兩種嚴(yán)格的工況下,所產(chǎn)生的應(yīng)力集中問(wèn)題,和應(yīng)力變形問(wèn)題,對(duì)這兩種問(wèn)題進(jìn)行分析比對(duì),對(duì)應(yīng)力集中現(xiàn)象,都小于材料的屈服極限,說(shuō)明滿足安全的要求,對(duì)應(yīng)力變形問(wèn)題,也同樣滿足設(shè)計(jì)要求。本次FSAE賽車(chē)的前懸架完全符合設(shè)計(jì)要求。
關(guān)鍵詞:FSAE賽車(chē);懸架;校核;有限元;
Design and Analysis of Front Suspension Structure
of FSAE Electric Racing
Abstract:This graduation design the structure and characteristics of FSAE car front suspension is used in the comparison, comprehensive than to choose a suitable suspension structure, finally established FSAE electric car front suspension with double wishbone type suspension structure;According to the parameters of car, a large amount of calculation, based on the size of the data to establish the front suspension, materials, and the selection of suspension components and parameters, affecting the safety of spare parts, such as the horizontal stabilizer bar and buffer blocks are clearly calculation and design, then, ADAMS, modeling, optimization and finally confirm the king pin camber Angle, kingpin inclination Angle, meet the design requirements.Then using proe FSAE car front suspension three-dimensional organization simulation model is set up;In the process of establishing three-dimensional model, according to the components of the three-dimensional coordinates, generated 3 d model, the precision is high.Again later, using the finite element analysis software ANSYS static analysis and dynamic analysis was carried out on the whole structure, in static analysis, all comply with the design requirements, in the dynamic analysis, the state of accelerating in 0.5 g and 0.95 g condition in finite element analysis of turning, the front controller in both the strict conditions, the stress concentration problems, and stress deformation problem, the analysis of the two kinds of problems, the stress concentration phenomenon, are less than the yield limit of material, that meet the requirements of safety, the deformation and stress problem, also meet the design requirements.The FSAE car front suspension fully comply with the design requirements.analysis controller.
Key words: FSAE racing; suspension; check; finite element;
目 錄
摘要……………………………………………………………….…………………... I
Abstract…………………………………………………………………...…………II
1.緒論……………………………………………………………….……………..….1
1.1國(guó)內(nèi)研究現(xiàn)狀…………………………………………………….……………….1
1.2國(guó)外研究現(xiàn)狀…………………………………………………….…..………...…2
2. FSAE前懸架的建立………………………………………....………………..……3
2.1 FSAE 賽車(chē)懸架的選擇…………………………………...…………...…………3
2.2前懸架參數(shù)設(shè)計(jì)……………………………………..………...…………...……..4
2.2.1對(duì)平順性影響的各項(xiàng)參數(shù)……………………………………………………...4
2.2.2撓度計(jì)算………………………………………………………………………...5
2.2.3簧載質(zhì)量與非簧載質(zhì)量………………………………………………………...5
2.3螺旋彈簧的設(shè)計(jì)……………………....………………….………….………...….6
2.3.1螺旋彈簧類(lèi)型的選擇…………………………………………………………...6
2.3.2彈簧的關(guān)計(jì)算…………………………………………………………………...7
2.3減振器設(shè)計(jì)……………………………………………………………………….10
2.3.1減振器及其形式的選擇……………………………………………………… .10
2.3.2相對(duì)阻尼系數(shù)……………………………….………………………………….11
2.3.3減振器阻尼系數(shù)的確定………………………………………………………..11
2.3.4最大卸荷力的確定………….………………………………………………….11
2.3.5減振器尺寸的確定……………………………………………………………..12
2.4上、下橫臂長(zhǎng)度的確定………………………………………………………….12
2.5橫向穩(wěn)定桿設(shè)計(jì)………………………...………………………………………..12
2.5.1穩(wěn)定桿直徑計(jì)算………………………………………………………………..13
2.6緩沖塊…………………………………………………...……………………….14
3. 對(duì)FSAE的前懸架進(jìn)行三維建模…………………….…….……………………15
3.1前懸架運(yùn)動(dòng)學(xué)參數(shù)的分析………………………………………...…..……...…17
4.控制臂的有限元分析………………………………..……..…………...…..….…20
4.1有限元法的介紹…………………………..………………………...…………...20
4.2控制臂有限元模型建立………………………….…………………..……….…20
4.2.1幾何模型……………………………….………………………………………20
4.2.2網(wǎng)格劃分及網(wǎng)格質(zhì)量控制…………………………………………………….21
4.2.3材料屬性定義………………………………………………………………...22
4.2.4慣性釋放及模型的約束與加載……………………………………………...22
4.3典型極限工況控制臂結(jié)構(gòu)有限元分析………………………………………...22
4.3.1 0.5g加速工況………………………………………………………………….22
4.3.2 0.95g轉(zhuǎn)向工況……………………………………………………………...…23
5.總結(jié)與展望…………………………………….….………..……………………..25
5.1總結(jié)…………………………………………….……………………...…………25
5.2展望…………………………………………….…………………………...……26
參考文獻(xiàn)…………………………………………….………………………….……27
致謝…………………………………………………..………………………………28
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FSAE電動(dòng)賽車(chē)前懸架結(jié)構(gòu)設(shè)計(jì)與分析.docx
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前懸架推桿A2.dwg
雙橫臂前懸架裝配圖A0.dwg
外文翻譯.docx
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FSAE電動(dòng)賽車(chē)前懸架結(jié)構(gòu)設(shè)計(jì)與分析
中北大學(xué)信息商務(wù)學(xué)院 畢業(yè) 設(shè)計(jì) 外文文獻(xiàn)原文及譯文 動(dòng)賽車(chē)前懸架結(jié)構(gòu) 設(shè)計(jì)與分析 學(xué)生姓名: 劉紅偉 學(xué)號(hào): 1301034219 系 名: 機(jī)械工程系 專(zhuān) 業(yè): 車(chē)輛工程 指導(dǎo)教師: 楊世文 職稱(chēng): 教授 2017 年 5 月 19 日中北大學(xué)信息商務(wù)學(xué)院 2017 屆畢業(yè)設(shè)計(jì)外文文獻(xiàn)及翻譯 1 外文文獻(xiàn)(一) 外文原文 is in of as or is to of is of of or as as to In in is so it In to to of of In to of In of in of is to to of is my a to of a as of In of of U is a a if is in is is or to 北大學(xué)信息商務(wù)學(xué)院 2017 屆畢業(yè)設(shè)計(jì)外文文獻(xiàn)及翻譯 2 in to of to is of of in on so it t is my is of of is of It is by a of to of is of a in of is if is is a is up to of by on of At to a to a a a to is is to is of of is by a of is so as to of to on of is of of it is to to to in to 北大學(xué)信息商務(wù)學(xué)院 2017 屆畢業(yè)設(shè)計(jì)外文文獻(xiàn)及翻譯 3 in to or 2 of so 3a 4be as as to 5 be as as in to 6 be as as in to 1is is is of a 2 It is of is of to by 3it is as it a to is by a is to to a a as a a 北大學(xué)信息商務(wù)學(xué)院 2017 屆畢業(yè)設(shè)計(jì)外文文獻(xiàn)及翻譯 4 of on is in so it In to s is of as of is as 0of is is a is of a 53to to of At (1) of of of of on of In on of be be to of 北大學(xué)信息商務(wù)學(xué)院 2017 屆畢業(yè)設(shè)計(jì)外文文獻(xiàn)及翻譯 5 (2) of on of a on of In is to fL is is to of of to is to (3) of on on In is to to to be on is to be So to of is so As a of to a as on of is At in of of to of to in of of in as of 北大學(xué)信息商務(wù)學(xué)院 2017 屆畢業(yè)設(shè)計(jì)外文文獻(xiàn)及翻譯 6 to of of 100 is on a or a to to of so a a on a of a is on in to in a or is to in to of 817, ay to he a of on to is a of s in is up it is of of - as It is to a so of of to be on is a in a or so we In of on so 中北大學(xué)信息商務(wù)學(xué)院 2017 屆畢業(yè)設(shè)計(jì)外文文獻(xiàn)及翻譯 7 We to a to to of to a of In a to of is a is of it is at to a of to to a so as to of a at to a to be to by is on by of be as as to is of is in of as or is to In in is so it In to of of In to of of to on of 北大學(xué)信息商務(wù)學(xué)院 2017 屆畢業(yè)設(shè)計(jì)外文文獻(xiàn)及翻譯 8 to so so as as in to of 中北大學(xué)信息商務(wù)學(xué)院 2017 屆畢業(yè)設(shè)計(jì)外文文獻(xiàn)及翻譯 9 譯文 前橋一般位于汽車(chē)的前部,也稱(chēng)轉(zhuǎn)向橋或從動(dòng)橋。前橋是汽車(chē)上一個(gè)重要的 總成件,主要包括轉(zhuǎn)向節(jié)、轉(zhuǎn)向主銷(xiāo)、前梁等零部件。前橋是通過(guò)懸架與車(chē)架相 連,用以承受地面與車(chē)架之間的垂直載荷外,還承受制動(dòng)力和側(cè)向力以及這些力 所構(gòu)成的力矩,并保證轉(zhuǎn)向輪作正確的運(yùn)動(dòng)。車(chē)橋通過(guò)懸架與車(chē)架連接,支撐著 汽車(chē)大部分重量, 并將車(chē)輪的牽引力或者制動(dòng)力, 以及側(cè)向力經(jīng)過(guò)懸架傳給車(chē)架。 在汽車(chē)使用中,轉(zhuǎn)向橋的受力狀況比較復(fù)雜,因此應(yīng)具有足夠的強(qiáng)度。為保證轉(zhuǎn) 向車(chē)輪的正確定位角度 ,使操縱輕便并減輕輪胎的磨耗,轉(zhuǎn)向橋也應(yīng)有足夠的剛 度。此外,還應(yīng)盡量減輕轉(zhuǎn)向橋的重量??傊?,由于在汽車(chē)的行駛過(guò)程中,前橋 所處的工作環(huán)境惡劣,工況復(fù)雜,其承受的載荷也多為交變載荷,從而其零部件 易出現(xiàn)疲勞裂紋甚至斷裂現(xiàn)象。這就要求其在結(jié)構(gòu)設(shè)計(jì)上必須有足夠的強(qiáng)度、剛 度和抗疲勞破壞的能力。 前軸:是前橋的主要承重零部件,我公司有管式和鍛打式兩種結(jié)構(gòu)形式,但 主要以鍛打式為主。前軸兩端各有一呈拳形的加粗部分作為安裝主銷(xiāo)的部位。中 間部分的兩側(cè)為板簧支座面,用以安裝鋼板板彈簧及其附件。 在此需要說(shuō)明的是 : U 型螺栓穿過(guò)前軸的安裝孔需要打緊下方的背緊螺母 在 時(shí),往往會(huì)出現(xiàn)套筒跟前軸背筋發(fā)生干涉的問(wèn)題。為什么會(huì)出現(xiàn)該問(wèn)題呢?一是 設(shè)計(jì)問(wèn)題,因?yàn)榍拜S的背筋影響到前橋的載荷,因此必須保證一定的尺寸要求, 而如果前后 U 型螺栓的距離設(shè)計(jì)的過(guò)小, 沒(méi)有留出足夠的間隙裝配便會(huì)出現(xiàn)以上 問(wèn)題。二是工藝問(wèn)題,工藝問(wèn)題有兩種情況。第一種是前軸背筋的對(duì)稱(chēng)度不好或 安裝孔的對(duì)稱(chēng)度不好容易造成該問(wèn)題; 第二種就是有些主機(jī)廠為避免套筒的易損, 沒(méi)有考慮到產(chǎn)品的實(shí)際情況而盲目加大套筒的外徑。 主銷(xiāo):是影響整車(chē)性能的重要零部件。主 銷(xiāo)上有止動(dòng)槽,銷(xiāo)鎖栓通過(guò)止動(dòng)槽將主 銷(xiāo)固定在前軸的主銷(xiāo)孔內(nèi),使其不能轉(zhuǎn)動(dòng)也不能軸向移動(dòng)。節(jié)銷(xiāo)的加工精度要求 很高,是我公司重點(diǎn)控制的零部件之一。 轉(zhuǎn)向節(jié):轉(zhuǎn)向節(jié)是前橋上主要的轉(zhuǎn)向件。它利用主銷(xiāo)和前軸鉸接并經(jīng)一對(duì)輪轂軸 承承支撐著輪轂組合,來(lái)實(shí)現(xiàn)轉(zhuǎn)向的功能。 制動(dòng)器總成:是實(shí)現(xiàn)車(chē)輪制動(dòng)的主要元件,有油剎和氣剎兩種形式。在車(chē)輛實(shí)施 制動(dòng)命令時(shí), 制動(dòng)器的摩擦片通過(guò)擴(kuò)張與制動(dòng)鼓的內(nèi)加工面接觸產(chǎn)生摩擦力實(shí)現(xiàn) 車(chē)輛制動(dòng)。前橋制動(dòng)器的選擇非常關(guān)鍵,如果選擇不當(dāng),會(huì)出現(xiàn)前后制動(dòng)力不匹 配,制動(dòng)力達(dá)不到要求等許多問(wèn)題。 輪 轂組合:主要通過(guò)兩滾動(dòng)軸承安裝在轉(zhuǎn)向節(jié)上,帶動(dòng)車(chē)輪轉(zhuǎn)動(dòng)。同時(shí)與摩中北大學(xué)信息商務(wù)學(xué)院 2017 屆畢業(yè)設(shè)計(jì)外文文獻(xiàn)及翻譯 10 擦片 形成摩擦副,實(shí)現(xiàn)車(chē)輪的制動(dòng)。 節(jié)臂:分直拉桿臂、橫拉桿臂,分別和直拉桿總成和橫拉桿總成相連。形成轉(zhuǎn)向 機(jī)構(gòu)和轉(zhuǎn)向梯形機(jī)構(gòu)。轉(zhuǎn)向機(jī)構(gòu)來(lái)完成車(chē)輛的轉(zhuǎn)向,轉(zhuǎn)向梯形決定了車(chē)輛的內(nèi)外 轉(zhuǎn)角是否合理。 橫拉桿總成:是調(diào)整前束的主要零部件。桿身是由無(wú)縫鋼管制造,兩端是球形鉸 接結(jié)構(gòu)的接頭總成,通過(guò)螺紋配合后安裝在橫拉桿臂上,桿身可調(diào),以便于調(diào)節(jié) 前束。 前橋承受汽車(chē)的前部重量,把汽車(chē)的前進(jìn)推力從車(chē)架傳給車(chē)輪,并與轉(zhuǎn)向裝 置的有關(guān)機(jī)件作關(guān)節(jié)式聯(lián)系,實(shí)施汽 車(chē)的轉(zhuǎn)向。前橋是利用它的兩端通過(guò)主銷(xiāo)與 轉(zhuǎn)向節(jié)連接,用以轉(zhuǎn)向節(jié)的擺轉(zhuǎn)來(lái)實(shí)現(xiàn)汽