【機械類畢業(yè)論文中英文對照文獻翻譯】Movax說明手冊
【機械類畢業(yè)論文中英文對照文獻翻譯】Movax說明手冊,機械類畢業(yè)論文中英文對照文獻翻譯,機械類,畢業(yè)論文,中英文,對照,對比,比照,文獻,翻譯,movax,說明,手冊
中南大學(xué)本科畢業(yè)設(shè)計
附錄三 英文資料翻譯及原文
Movax說明手冊
目錄
SP 20 - SPH80
中文
V 100603
1. 簡介
2. 液壓系統(tǒng)及功能
3. 安全指示和保修事項
4. 操作前的基本檢查
5. 提伸樁至垂直位置
6. 搬運樁
7. 挖掘機斗桿力
8. 液壓系統(tǒng)空氣的凈化
9. Movax和Movax II 的自動操控
10. 手動打樁
10. 手動打樁
11. 實踐訓(xùn)練
12. 保修注意事項
13. 可選零件
14. 實用性建議
15. SPH80型號中“錘擊樁”命令的修改的介紹＝改變相位
16. Movax SP W/SPH W型號的特別提示
下夾樁爪液壓缸墊片 附錄1
Movax/挖掘機適配器 附錄2
1.簡介
獨特性在于它的側(cè)面性，側(cè)面工作允許在其他同類產(chǎn)品無法工作的地方工作（如隧道、橋底下、動力線下與那些超過規(guī)定高度的地方）。使用Movax裝置搬運一根12米長的樁甚至只須一臺普通的挖掘機
認真閱讀這本手冊, ,了解使用Movax什么是允許和安全的. 本手冊中您也可以從其他使用者的經(jīng)驗中找到有用的提示
隨著對Movax的不斷地研究和改進，它的性能提高了很多并將有更多的改進
在訂購Movax的備件時請清楚序列號、類型和所有可能做了的變化. 這些確保你將獲得正確的零配件。自動裝置的一些地方都有自己的系列號和版本號， 當訂購零件時，你也應(yīng)該注意到。
為了安全的最大性能的發(fā)揮Movax的優(yōu)勢，請注意指南中所有安全預(yù)防措施
只有經(jīng)過Movax公司或發(fā)行人培訓(xùn)的操作工被允許操作此機器，經(jīng)過培訓(xùn)后，操作人員必須通過考試（具體見11章），通過考試者將頒發(fā)操作許可證，這也是授權(quán)的條件之一（尤其見第10章）。
通過培訓(xùn)，操作證書作為一個單獨的證明授予操作者。
1.1 運輸過程
· 把電纜線B從顯示器上拔出，因為在運輸過程中，假如挖掘機接觸電源線， 駕駛室的電腦有可能被燒毀。
1.2在挖掘機/Movax/樁上焊接時
· 焊接之前，關(guān)閉電腦和把電纜線B從監(jiān)視器上拔出
1.3連接器的保護
· 拔出電纜后，保持連接器的清潔和防止顯示器的電源線短路
· 在拔出電纜前先關(guān)閉顯示器
· 當拔出電纜，保護好液壓系統(tǒng)連接器及軟管，防止污垢進入液壓系統(tǒng)
2. 液壓系統(tǒng)功能介紹
2.1 鉗
· 每個鉗口同時動作
· 振動時停止鉗爪的動作
· 在使用第四個鉗爪時，請?zhí)貏e注意，它張開時其他的鉗爪是停止的。
· 注意：當用第四個鉗爪打樁時，只需要一個按鈕
2.2 傾斜油缸
· 傾斜角度±30度
· 當振動打樁時總是開啟“傾斜浮動”，選自動檔二檔時將自動開啟，在樁被打入0.5米時，軟件版本2.86或更后的版本會自動開啟“傾斜浮動”
2.3 振動馬達
· SP20-60大約3000RPM（取決于挖掘機油的流動性）
· SPH80大約4000RPM
· 需要的油液流動性取決于Movax型號，不要超過標準值（參考表3，第21頁）
· 注意：SPH80也有一條泄油管，為了保護馬達，它應(yīng)該最先連接和最后斷開。
小心！SPH80型的油液流動速度最大是240升每分鐘。超過最大流量授權(quán)將是無效的。
2.4 回轉(zhuǎn)馬達
· 利用渦輪轉(zhuǎn)動，由于采用旋轉(zhuǎn)接頭，所以它的旋轉(zhuǎn)角度是無限的
2.5 鎖定油缸（只有SP40-60 配備）
· 當提升長重樁時使用（超過8米）
· 使用鎖定油缸后，Movax成為U形架和吸收橡膠塊，不能負擔(dān)樁的重量。鎖定油缸連接振動馬達和U形架。
· 當樁位于垂直位置時，松開鎖定油缸。
· 當使用振動時，液壓系統(tǒng)會自動松開鎖定油缸，但是有可能不松開，如果你牢牢按住前臂，在振動前，系統(tǒng)將不停核實鎖定油缸是否已經(jīng)打開。
· 在抓一根超過8米長的樁前，記得確保鎖定油缸鎖定，鎖定油缸是人工操作（見第5章）。
· 在沒有鎖定鎖定油缸提升超過8米的樁時，保修服務(wù)將失效。
· SPH80沒有鎖定油缸，但配置更多的吸收橡膠，樁的安全重量為1000千克
注意：如果移動U形架上的4/2閥（清洗時），確保用同樣的方式把它們安裝在同樣的地方，如果你打開控制鉗爪和鎖定油缸的閥，請注意閥上線軸的尾端指向旋轉(zhuǎn)接頭，否則架子所將不會打開和鉗爪將不會鎖定在振動時。
2.6 0度以下啟動Movax
· 液壓油在冷時是稠的（有很大的回路壓力）
· 當溫度“冰凍”時，不要振動，否則將損壞液壓馬達及軸密封
· 根據(jù)挖掘機的指示把油液熱起來，當油溫達到20度時，低RPM運行振動（無樁）。振動3-5分鐘，加熱Movax液壓系統(tǒng)的油液
3 安全指示和保修條件
3.1操作人員的安全指示
由下面的例子可以知道，Movax SP 模型能用不能的方式提升和轉(zhuǎn)移樁
從地板上提升樁
提升可能利用側(cè)握,下握,部分薄板樁使用第四鉗爪.
小心！在沒有安全鏈時，不能使用尾爪提升樁至垂直位置
3.1.1尾爪（第三爪）
在尾爪離開樁的根部之前，樁必須被牢固固定在地面上。
圖1 圖 2
換爪前樁必須固定在地面
如果有樁滑動或下落，不要張開爪。
3.1.2 第四個鉗爪提升樁（見圖3）
A）確保無其他人在工作區(qū)域。
B）提升樁最多離地0.5米，避免樁撞擊其他東西。強烈的撞擊將會損壞第四鉗爪的螺栓和使樁墜落。
圖3 使用第四爪提升樁 圖4 使用側(cè)爪夾樁
3.1.3側(cè)爪——樁在其中
A）確保無其他人在工作區(qū)域
B）夾樁的中部，然后按住（關(guān)閉爪）按鈕2-3秒以確保已經(jīng)牢固夾住樁。
C）不要用樁猛烈撞擊其他東西
3.1.4 側(cè)爪——從樁的側(cè)面夾樁（見圖5）
注意以下安全防范:沒有安全鏈時絕不要夾樁的側(cè)面
圖5 不安全的提升樁的方式 圖6 不正確的夾樁方式
3.2特殊保修條件
1. Movax操作者必須有資格證書. (更多見第1，10，11章)
2. 開始提升的過程中,必須依照指示進行操作. (更多見第2.6章)
3. Movax應(yīng)經(jīng)常使用正確的振動RPM和工作壓力(更多見章節(jié)4.3 4.4表和第22頁) .
4 . 軸承溫度不能超過90 - 100℃
5. 振動馬達內(nèi)液壓油的數(shù)量和質(zhì)量必須是正確的(具體見章12.1 )
6 . 首次換液壓油時間不超過20個小時.
4．操作前的基本檢查
4．1檢查油位
l 檢查壓樁機的油位使用角度傳感器（壓樁機的X=0°，壓樁機的Y=0°）
l 油位必須是在是視油玻璃孔從底部數(shù)起的第一個四分之一刻度線到底部之間（看圖8）。用油量超過標準，會導(dǎo)致壓樁機使用性能降低。
圖8油位太高，可能導(dǎo)致溫度過高
l SPH80型號的油面觀察玻璃的位置見于24頁。
4.2檢查裂縫和泄漏
l 確保完成了維修服務(wù)。（換油，潤滑）
l 檢查軟管處是否有泄漏或損壞的地方。
l 檢查抓鏟的墊子。必須有超過50%的齒空余（見12章4節(jié)）。
l 仔細檢查所有的焊縫/鐵板是否有裂縫。
l 所有的破損都必須在壓樁機使用前修復(fù)。
l 檢查并加緊松了的螺釘和水壓裝置。
l 注意！要認真保持螺釘和水壓裝置的清潔，在加緊螺釘之前請使用密封膠。
l 檢查電線（電纜）和其它聯(lián)接裝置是否有損壞。
l 視察外面的吸附橡膠層。
4.3檢查油箱輸油線路
確保壓力的調(diào)整和油缸軟管（在SPH80型號里包括溢流線路）相互之間都處于合適的狀態(tài)。如果分離裝置的鉆孔機油路是開或關(guān)的狀態(tài)或者有分流，必須保證：油箱的輸油管路是打開的！在油箱輸油管路關(guān)閉的狀態(tài)下使用壓樁機或?qū)е滤畨合到y(tǒng)的嚴重受損?尤其是馬達部分。
當水壓系統(tǒng)替換軟管或者進行了其它可能導(dǎo)致空氣進入系統(tǒng)的動作之后，一定要把空氣抽盡。只要振蕩10-15秒即可實現(xiàn)。注意！振蕩不能消除柱閥和旋轉(zhuǎn)管里面的空氣（見第8章）。在夾緊樁之前仔細檢查每個動作。
4.4檢查鉆孔機的油的流量和油壓。
每工作750-1000個小時檢查一次油量和油壓.(詳見22頁)
A） 當行使到地質(zhì)較軟的地方時，選用鉆孔機發(fā)動機的低轉(zhuǎn)速，但要保證壓樁機的振動馬達時刻在平穩(wěn)地運行。（不要引起振動馬達的共振）
B） 當行駛到地質(zhì)較硬的路面上時，使用高轉(zhuǎn)速以便加大油的流量。同時也要保證振動馬達運行的平穩(wěn)性。不過，也不能使壓樁機馬達每分鐘的轉(zhuǎn)速過高。
注意: 低于30％的油流量可以導(dǎo)致劇烈的共振，從而引發(fā)：
－ 使軸承升溫
－ 軸承損壞
－ 振桿斷裂
5.打樁時角度要垂直
A） 在用夾樁鏟夾緊樁之前，檢查樁與壓樁機是否平行（見圖9）。
B） 在舉樁之前，確保夾樁鏟卡在樁的內(nèi)側(cè)（見圖10）。
C） 按下“夾緊”按鈕并持續(xù)2-3秒，使夾樁鏟提供了最大的工作輸出。
D） 使樁稍微提離地面。（見圖11）
圖9樁與夾樁鏟平行 圖10夾在樁內(nèi)側(cè) 圖11稍微提離地面
MOVAX INSTRUCTION MANUAL
TABLE OF CONTENTS
SP 20 - SPH80
English
V 100603
1. INTRODUCTION 1
2. HYDRAULIC SYSTEM AND FUNCTION 2
3. SAFETY INSTRUCTIONS AND WARRANTY CONDITIONS 4
4. BASIC INSPECTION BEFORE OPERATION 7
5. LIFTING A PILE INTO VERTICAL POSITION 8
6. DRIVING – EXTRACTING THE PILE 10
7. EXCAVATOR BOOM FORCE 11
8. PURGING AIR FROM THE HYDRAULIC SYSTEM 12
9. MOVAX AUTOSTEERING AND MOVAX II AUTOSTEERINGMovax和 13
10. PILING WITHOUT AUTOMATICS 13
10. PILING WITHOUT AUTOMATICS 14
11. PRACTICAL TRAINING 17
12. MAINTENANCE INSTRUCTIONS 18
13. OPTIONAL EQUIPMENT 21
14. PRACTICAL ADVICE 23
15. INSTRUCTIONS TO CHANGE THE “HITTING” DIRECTION OF SPH80
= CHANGING THE PHASE 25
16. MOVAX SP W / SPH W SPECIAL INSTRUCTIONS: 27
LOWER CYLINDER SHIMMING appendix 1
MOVAX / EXCAVATOR ADAPTER appendix 2
1. INTRODUCTION
Movax sheet-piler is unique because of its side-grip. The side-grip allows you to work in places( tunnels, under bridges, under power-lines, and generally wherever the space above the pile is limited) where other competitors can’t. By using Movax you can drive even 12 meter long piles with normal excavator.
Read this instruction manual conscientiously with thought, to understand what is allowed and safe when using Movax. In this manual you will also find useful hints from other users.
Because of the constant research and development performed on Movax, it has been changing during the years and will continue to change in the future.
When ordering spare parts for Movax always make sure to inform the serial number, type and all the possible changes that have been done on your Movax. This insures you will receive the correct spare parts. Some parts on the automatics have their own serial-numbers and version-numbers. You should also note them when ordering parts for it.
To safely get the maximum benefit from your Movax, please pay attention to all safety precautions mentioned in this manual.
Only an operator trained by a Movax manufacturer or distributor is allowed to drive a Movax. After training, the operator must pass a test (see chapter 11.). After passing the test, the operator will receive the operator’s certificate.
This is also a condition of warranty (see especially chapter 10.).
The operator’s certificate is a separate document given to an operator after the training.
1.1 During transportation
· Disconnect the cable B from the display because the computer inside the cab might get damaged if the excavator touches power lines during the transportation
1.2 When welding excavator / Movax or the pile
· Turn off the computer and disconnect the cable B from the monitor before welding
1.3 Protecting connectors
· After disconnecting, protect the connector from impurities and see that the power line of the display does not short circuit
· The display has to be turned off before disconnecting cables
· Protect all hydraulic connectors and hoses while they are disconnected so that dirt cannot enter the hydraulic system
2. HYDRAULIC SYSTEM AND FUNCTION
2.1 Jaws
· All jaws move at the same time
· Close during the vibration
· When using the 4th jaw, pay special attention because it opens when other jaws close
· Caution: Only one button is needed to drop a pile from the 4th jaw
2.2 Tilt cylinder
· Tilting angle ±30°
· Always use tilt floating while vibrating. Driving automatically with Auto II, software version 2.86 or later one will automatically activate tilt floating after the pile has been driven 0,5 meters down.
2.3 Vibra-motor
· SP 20 - 60 about 3000 RPM (depending on the oil flow of the excavator)
· SPH 80 about 4000 RPM
· Needed oil flow depends on Movax Model. Do not exceed oil flow (see table 3, page 21).
· NOTE: SPH 80 also has a leak line and it should be connected first and disconnected last to protect motors
CAUTION! The max oil flow of the SPH 80 is 240 l/min. Exceeding the max oil flow voids the warranty.
2.4 Swing motor
· Uses worm gear to rotate Movax. Due to rotary joint, the rotation angle is unlimited
2.5 Lock cylinder (ONLY SP 40 – 60)
· Use when lifting long heavy piles ( over 8m )
· With the lock cylinder, the Movax becomes one with the U-frame and the absorbing rubbers are no longer carrying all the weight of the pile. Lock cylinder connects the vibrating part to the U- frame
· Disengage the lock cylinder, when the pile is in vertical position
· The hydraulic system disengages the lock cylinder automatically when vibrating, However, it might not open, if you press Movax firmly with the boom. Always verify that the lock (see pictures 14,15) is disengaged before vibrating.
· Remember to engage the lock before gripping onto a pile longer than 8m. The locking is always to be done manually (see chapter 5).
· The warranty will lapse, if piles longer than 8m, are lifted without locking the lock cylinder
· SPH 80 does not have a lock cylinder, but includes more absorbing rubbers. Safe pile weight is 1000 kg
NOTE! If you remove the 4/2 valves above U-frames (for cleaning), be sure to refit them on same places and in same way as they were. If you open the valves which control the jaws and the lock cylinder, note that the grinded ends of the spools of the valves must point towards the rotary joint. Otherwise the frame lock does not open and jaws are not locked during the vibration.
2.6 Starting Movax when the temperature is below 0°C
· Note that the oil is thick when cold (very high return pressure)
· Never vibrate when the oil temperature is “freezing”, because it will damage the hydraulic motors and shaft-seals.
· Heat up the hydraulic oil following the excavator's manufacturer instructions. When the oil temperature is about 20°C, start vibrating with low RPM's (without pile). Vibrate for 3 – 5 minutes to warm up the oil in Movax and the hydraulic system
3.SAFETY INSTRUCTIONS AND WARRANTY CONDITIONS
3.1. Safety instructions for operator
Movax SP models can lift and transfer the pile in different ways, as explained below.
Lifting a pile from the ground.
The lifting is possible using the side grip, end grip, and with some sheet pilers using the 4th jaw.
3.1.1 End grip (3rd jaw)
CAUTION! Never lift a pile into a vertical position with end grip without a safety
chain (see pictures 1 and 2).
The pile must be firmly on ground before taking a grip from the end of the pile.
Picture 1. Picture 2.
The pile must be firmly on ground before changing the grip.
Do not open the jaws, if there is a danger of pile slipping or falling.
3.1.2 Lifting with the 4th jaw (see picture 3)
A) Check that NOBODY is in the working area.
B) Lift the pile max 0.5m from the ground, avoid hitting the pile against
anything. Strong hit will break the 4th jaw bolts and cause the pile to drop.
Picture 3 Lifting with 4th jaw Picture 4 Handling a pile using the side-grip
3.1.3 Side-grip – inside the pile (see picture 4)
A) Check that nobody is in the working area
B) Take grip inside the pile in the middle and press “close jaws” button for 2-3 seconds to ensure that you have a firm grip of the pile.
mm
C) Don’t hit the pile against anything.
3.1.4 Side-grip – from the side of the pile (see picture 5)
Note the following safety precaution:
Never lift a pile without a safety chain when gripping it from the side.
Picture 5 Unsafe way to lift a pile Picture 6 Incorrect way to grip a pile
3.2 Special Warranty Conditions
1.Every Movax operator must have operator’s certificate.
(See more on chapters 1, 10 and 11)
2. Start up –procedure must be carried out according to the instructions.
(See more on chapter 2.6.)
3. Movax should always be used at correct vibration RPM and working pressure
(See more on chapters 4.3, 4.4 and table on page 22.)
4. BEARING TEMPERATURE SHOULD N EVER EXCEED 90 - 100oC
5. Vibra-house oil quantity and quality must be correct (See more on chapter 12.1)
6. The first oil-change must take place no later than after 20 hours.
4. BASIC INSPECTION BEFORE OPERATION
4.1 Check the oil level
· Level the Movax using the angle sensors (Movax x = 0° Movax y = 0°)
· The oil level must be between the first quarter from bottom and bottom in the oil sight glass (see pictures 7,8). Using more oil than recommended, will decrease the performance of your Movax
Picture 8 (too high oil level,May cause overheating ! )
· SPH 80 see page 24 for location of oil sight glass
4.2 Check for cracks and leaks
· Ensure that maintenance service is done. (oil change, lubrication)
· Check for any leaks or damage to the hoses.
· Check the grip pads. They must have more than 50% of teeth left (see chapter 12.4)
· Check carefully all welded seams / steel plates for cracks
· ALL CRACKS MUST BE REPAIRED BEFORE ANY USE OF MOVAX!
· Check and tighten loose bolts and hydraulic fittings
· Note! Always clean the bolts and hydraulic fittings carefully and use locking glue before tightening the bolts.
· Check the electric wires (cables) and connectors for any damage.
· Check visually the absorbing rubbers.
4.3 Check the tankline
Make sure that the pressure and tank hoses (in SPH 80 also the leak line) are in correct order. If the excavator’s pipeline for separate devices has on / off valves or a separate tap, BE ABSOLUTELY SURE, THAT THE TANK LINE IS OPEN! USING MOVAX WHILE TANK LINE IS CLOSED WILL CAUSE SERIOUS DAMAGES TO THE HYDRAULIC SYSTEM ? ESPECIALLY THE MOTORS.
Drive out the air from the hydraulic system after changing hoses or other items that introduce air into the system. It is done by vibrating for 10 – 15 seconds. Note! Vibrating does not purge the air out from the cylinders and rotation hoses (see chapter 8). Before gripping a pile check all movements carefully.
4.4. Check the oil-flow and pressure of the excavator
Check the oil-flow and pressure every 750 – 1000 hours. (See page 22.)
A) When driving into soft ground, use lower RPM of the excavator’s engine, but make always sure that the Movax vibra-motor is running smoothly. (Do not let the vibra-motor to resonate).
B) When driving into hard ground, use higher RPM and thus higher oil-flow. Make sure that the vibra-motor is running smoothly. However, never run Movax at too high Vibra RPM.
Note: 30 % lower oil-flow can lead to severe resonation, which in turn can lead to:
- Increased bearing temperature
- Bearing failure
- Vibra-shaft breakdown
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5. LIFTING A PILE INTO VERTICAL POSITION
A) Before gripping a pile with the jaws, check that the pile and Movax are parallel (see picture 9).
B) Before lifting, make sure that the jaws are inside the pile (see picture 10).
C) Push the "close jaws" button for 2 - 3 seconds to ensure that the max jaw force is applied.
D) Lift the pile a little from the ground (see picture 11)
Picture 9 Picture 10 Picture 11
Pile and Movax parallel Movax jaws inside the pile Lifting a pile
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