CA6140車床杠桿831009的銑寬30X30下平臺(tái)面專用夾具設(shè)計(jì)及加工工工藝裝備含SW三維及4張CAD圖-版本1,ca6140,車床,杠杠,30,x30,平臺(tái),專用,夾具,設(shè)計(jì),加工,工藝,裝備,設(shè)備,sw,三維,cad,版本 CA6140杠桿加工工藝及夾具設(shè)計(jì)任務(wù)書 一、 畢業(yè)論文（設(shè)計(jì)）應(yīng)完成的主要內(nèi)容 由于CA6140的杠桿零件的加工沒有成熟的加工工藝和通用的夾具。所以我從零件的材料，毛坯的成型方式，杠桿的生產(chǎn)產(chǎn)量，加工工藝的經(jīng)濟(jì)型和實(shí)用性等為出發(fā)點(diǎn)，設(shè)計(jì)了杠桿的加工工藝和專用夾具設(shè)計(jì)。我所設(shè)計(jì)的杠桿的加工工藝和夾具設(shè)計(jì)，解決了CA6140的杠桿加工工序和夾具設(shè)計(jì)的空白。根據(jù)加工內(nèi)容，選擇合適的加工設(shè)備。通過查找資料，確定工件的切削余量和加工工藝，確保加工過程可以順利實(shí)現(xiàn)。合理的加工工藝，確保加工出的零件滿足使用要求和精度要求，滿足市場(chǎng)要求。 二、 畢業(yè)論文（設(shè)計(jì)）的基本要求及應(yīng)完成的成果形式 CA6140型目前在實(shí)際加工中有著廣泛的應(yīng)用，其有較好的生產(chǎn)率和一定的使用性能，通過對(duì)機(jī)床主軸箱傳動(dòng)系統(tǒng)的了解，有利于我們正確的認(rèn)識(shí)和操作機(jī)床，正確的使用機(jī)床參數(shù)。選擇夾具的類型與結(jié)構(gòu)型式必須與零件生產(chǎn)批量大小相適應(yīng)，夾具結(jié)構(gòu)與零部件應(yīng)具有足夠的剛度和強(qiáng)度，從而保證夾具操作方便、夾緊可靠、使用安全、并有合理的裝卸空間。 尺寸精度和位置精度要求：這是最基本的要求，保證加工出來(lái)的零件符合要求。 經(jīng)濟(jì)性要求 ：根據(jù)實(shí)際的需求，設(shè)計(jì)合理的機(jī)械結(jié)構(gòu)，使得生產(chǎn)效率高，節(jié)約成本。 三、 畢業(yè)論文（設(shè)計(jì)）的進(jìn)度安排 課題研究進(jìn)度安排表 學(xué)期 周次 工作任務(wù) 2017-2018 第一學(xué)期 16周 畢業(yè)設(shè)計(jì)動(dòng)員及畢業(yè)設(shè)計(jì)選題。 17周 指導(dǎo)教師下達(dá)畢業(yè)設(shè)計(jì)任務(wù)書。 2017-2018第二學(xué)期 2周 撰寫畢業(yè)設(shè)計(jì)開題報(bào)告。 3周 畢業(yè)設(shè)計(jì)開題答辯。 4周-5周 上交畢業(yè)設(shè)計(jì)作品，指導(dǎo)教師審閱。 6周-7周 上交畢業(yè)論文初稿，指導(dǎo)教師審閱并指出修改意見。 8周 畢業(yè)設(shè)計(jì)中期檢查。 9周 畢業(yè)論文二審并查重。 10周 畢業(yè)論文（設(shè)計(jì)）定稿。 11周 上交畢業(yè)論文（設(shè)計(jì)）相關(guān)材料，提交答辯申請(qǐng)表。 四、 畢業(yè)論文（設(shè)計(jì)）應(yīng)收集的資料及主要參考文獻(xiàn) [1] 周永強(qiáng).高等學(xué)校畢業(yè)設(shè)計(jì)指導(dǎo)[M].北京：中國(guó)建材工業(yè)出版社，2002 [2] 薛源順. 機(jī)床夾具設(shè)計(jì)(第二版) [M].機(jī)械工業(yè)出版社，2003.1 [3] 余光國(guó)，馬俊，張興發(fā).機(jī)床夾具設(shè)計(jì)[M].重慶：重慶大學(xué)出版社，1995 [4] 李慶壽.機(jī)械制造工藝裝備設(shè)計(jì)適用手冊(cè)[M].銀州：寧夏人民出版社，1991 [5] 廖念釗.莫雨松，李碩根，互換性與技術(shù)測(cè)量[M].中國(guó)計(jì)量出版社，2000：9-19 [6] 樂兌謙.金屬切削刀具[J].機(jī)械工業(yè)出版社，2005：4-17。 [7] 陳國(guó)甫.車床夾具[J]. 機(jī)械工人.冷加工，2000,(12) [8] 李榮旭.陳永華, 崔付軍.圓柱面上螺紋孔車床夾具[J].機(jī)械工人.冷加工，2005,(02) [9] 王旭華, 劉德仿.知識(shí)驅(qū)動(dòng)的夾具CAD系統(tǒng)[J].鹽城工學(xué)院學(xué)報(bào)，2001,(04) [10] 李雙躍, 殷國(guó)富, 劉興偉. 基于特征工藝設(shè)計(jì)的夾具設(shè)計(jì)系統(tǒng)研究[J].機(jī)械 , 2000,(06) [11] 董玉明 , 楊洪玉.夾具設(shè)計(jì)中常見的問題[J].機(jī)械工人.冷加工，2005,(01) [12] 張偉杰.機(jī)械傳動(dòng)零件CAD系統(tǒng)[D].太原理工大學(xué)，2003 . [13] 張高興.普通車床常見故障的分析與排除[J].科技情報(bào)開發(fā)與經(jīng)濟(jì)，2006,(14) [14] 吳正華.專用夾具原理及結(jié)構(gòu)[J].機(jī)械工人.冷加工，2006,(03) [15] 龍素麗, 杜洪香.夾具設(shè)計(jì)和使用過程中的基準(zhǔn)位移誤差計(jì)算[J].濰坊學(xué)院學(xué)報(bào) , 2006,(04) [16] 申曉龍, 陳根余.夾具設(shè)計(jì)中定位誤差的微分計(jì)算[J].工具技術(shù)，2006,(11) [17] 時(shí)彥余, 解玉欽, 王德峰.專用快速車夾具[J].機(jī)械工人.冷加工，2003,(05) [18] Machine Tools N.chernor 1984. [19] Machine Tool Metalworking John L.Feirer 1973. [20] Handbook of Machine Tools Manfred weck 1984 . [21] Sors l.fatigue design of machine components.oxford:pergramon press.1971 五、其他要求 撰寫規(guī)范按照學(xué)院統(tǒng)一安排的格式進(jìn)行編寫。 指導(dǎo)教師簽名：_______________________ 年 月 日 3 英文資料 High-speed milling High-speed machining is an advanced manufacturing technology, different from the traditional processing methods. The spindle speed, cutting feed rate, cutting a small amount of units within the time of removal of material has increased three to six times. With high efficiency, high precision and high quality surface as the basic characteristics of the automobile industry, aerospace, mold manufacturing and instrumentation industry, such as access to a wide range of applications, has made significant economic benefits, is the contemporary importance of advanced manufacturing technology. For a long time, people die on the processing has been using a grinding or milling EDM (EDM) processing, grinding, polishing methods. Although the high hardness of the EDM machine parts, but the lower the productivity of its application is limited. With the development of high-speed processing technology, used to replace high-speed cutting, grinding and polishing process to die processing has become possible. To shorten the processing cycle, processing and reliable quality assurance, lower processing costs. 1 One of the advantages of high-speed machining High-speed machining as a die-efficient manufacturing, high-quality, low power consumption in an advanced manufacturing technology. In conventional machining in a series of problems has plagued by high-speed machining of the application have been resolved. 1.1 Increase productivity High-speed cutting of the spindle speed, feed rate compared withtraditional machining, in the nature of the leap, the metal removal rate increased 30 percent to 40 percent, cutting force reduced by 30 percent, the cutting tool life increased by 70% . Hardened parts can be processed, a fixture in many parts to be completed rough, semi-finishing and fine, and all other processes, the complex can reach parts of the surface quality requirements, thus increasing the processing productivity and competitiveness of products in the market. 1.2 Improve processing accuracy and surface quality High-speed machines generally have high rigidity and precision, and other characteristics, processing, cutting the depth of small, fast and feed, cutting force low, the workpiece to reduce heat distortion, and high precision machining, surface roughness small. Milling will be no high-speed processing and milling marks the surface so that the parts greatly enhance the quality of the surface. Processing Aluminum when up Ra0.40.6um, pieces of steel processing at up to Ra0.2 ~ 0.4um. 1.3 Cutting reduce the heat Because the main axis milling machine high-speed rotation, cutting a shallow cutting, and feed very quickly, and the blade length of the workpiece contacts and contact time is very short, a decrease of blades and parts of the heat conduction. High-speed cutting by dry milling or oil cooked up absolute (mist) lubrication system, to avoid the traditional processing tool in contact with the workpiece and a lot of shortcomings to ensure that the tool is not high temperature under the conditions of work, extended tool life. 1.4 This is conducive to processing thin-walled parts High-speed cutting of small cutting force, a higher degree of stability, Machinable with high-quality employees compared to the company may be very good, but other than the company's employees may Suanbu Le outstanding work performance. For our China practice, we use the models to determine the method of staff training needs are simple and effective. This study models can be an external object, it can also be a combination of internal and external. We must first clear strategy for the development of enterprises. Through the internal and external business environment and organizational resources, such as analysis, the future development of a clear business goals and operational priorities. According to the business development strategy can be compared to find the business models, through a comparative analysis of the finalization of business models. In determining business models, a, is the understanding of its development strategy, or its market share and market growth rate, or the staff of the situation, and so on, according to the companies to determine the actual situation. As enterprises in different period of development, its focus is different, which means that enterprises need to invest the manpower and financial resources the focus is different. So in a certain period of time, enterprises should accurately selected their business models compared with the departments and posts, so more practical significance, because the business models are not always good, but to compare some aspects did not have much practical significance, Furthermore This can more fully concentrate on the business use of limited resources. Identify business models, and then take the enterprise of the corresponding departments and staff with the business models for comparison, the two can be found in the performance gap, a comparative analysis to find reasons, in accordance with this business reality, the final identification of training needs. The cost of training is needed, if not through an effective way to determine whether companies need to train and the training of the way, but blind to training, such training is difficult to achieve the desired results. A comparison only difference between this model is simple and practical training. 1.5 Can be part of some alternative technology, such as EDM, grinding high intensity and high hardness processing High-speed cutting a major feature of high-speed cutting machine has the hardness of HRC60 parts. With the use of coated carbide cutter mold processing, directly to the installation of a hardened tool steel processing forming, effectively avoid the installation of several parts of the fixture error and improve the parts of the geometric location accuracy. In the mold of traditional processing, heat treatment hardening of the workpiece required EDM, high-speed machining replace the traditional method of cutting the processing, manufacturing process possible to omit die in EDM, simplifying the processing technology and investment costs . High-speed milling in the precincts of CNC machine tools, or for processing centre, also in the installation of high-speed spindle on the general machine tools. The latter not only has the processing capacity of general machine tools, but also for high-speed milling, a decrease of investment in equipment, machine tools increased flexibility. Cutting high-speed processing can improve the efficiency, quality improvement, streamline processes, investment and machine tool investment and maintenance costs rise, but comprehensive, can significantly increase economic efficiency. 2 High-speed milling High-speed milling the main technical high-speed cutting technology is cutting the development direction of one of it with CNC technology, microelectronic technology, new materials and new technology, such as technology development to a higher level. High-speed machine tools and high-speed tool to achieve high-speed cutting is the prerequisite and basic conditions, in high-speed machining in the performance of high-speed machine tool material of choice and there are strict requirements. 2.1 High-speed milling machine in order to achieve high-speed machining General use of highly flexible high-speed CNC machine tools, machining centers, and some use a dedicated high-speed milling, drilling. At the same time a high-speed machine tool spindle system and high-speed feeding system, high stiffness of the main characteristics of high-precision targeting and high-precision interpolation functions, especially high-precision arc interpolation function. High-speed machining systems of the machine a higher demand, mainly in the following areas: General use of highly flexible high-speed CNC machine tools, machining centers, and some use a dedicated high-speed milling, drilling. At the same time a high-speed machine tool spindle system and high-speed feeding system, high stiffness of the main characteristics of high-precision targeting and high-precision interpolation functions, especially high-precision arc interpolation function. High-speed machining systems of the machine a higher demand, mainly in the following areas: High-speed milling machine must have a high-speed spindle, the spindle speed is generally 10000 ~ 100000 m / min, power greater than 15 kW. But also with rapid speed or in designated spots fast-stopping performance. The main axial space not more than 0 .0 0 0 2 m m. Often using high-speed spindle-hydrostatic bearings, air pressure-bearing, mixed ceramic bearings, magnetic bearing structure of the form. Spindle cooling general use within the water or air cooled. High-speed processing machine-driven system should be able to provide 40 ~ 60 m / min of the feed rate, with good acceleration characteristics, can provide 0.4 m/s2 to 10 m/s2 acceleration and deceleration. In order to obtain good processing quality, high-speed cutting machines must have a high enough stiffness. Machine bed material used gray iron, can also add a high-damping base of concrete, to prevent cutting tool chatter affect the quality of processing. A high-speed data transfer rate, can automatically increase slowdown. Processing technology to improve the processing and cutting tool life. At present high-speed machine tool manufacturers, usually in the general machine tools on low speed, the feed of the rough and then proceed to heat treatment, the last in the high-speed machine on the half-finished and finished, in improving the accuracy and efficiency at the same time, as far as possible to reduce processing Cost. 2.2 High-speed machining tool High-speed machining tool is the most active one of the important factors, it has a direct impact on the efficiency of processing, manufacturing costs and product processing and accuracy. Tool in high-speed processing to bear high temperature, high pressure, friction, shock and vibration, such as loading, its hardness and wear-resistance, strength and toughness, heat resistance, technology and economic performance of the basic high-speed processing performance is the key One of the factors. High-speed cutting tool technology development speed, the more applications such as diamond (PCD), cubic boron nitride (CBN), ceramic knives, carbide coating, (C) titanium nitride Carbide TIC (N) And so on. CBN has high hardness, abrasion resistance and the extremely good thermal conductivity, and iron group elements between the great inertia, in 1300 ℃ would not have happened significant role in the chemical, also has a good stability. The experiments show that with CBN cutting tool HRC35 ~ 67 hardness of hardened steel can achieve very high speed. Ceramics have good wear resistance and thermal chemical stability, its hardness, toughness below the CBN, can be used for processing hardness of HRC <5 0 parts. Carbide Tool good wear resistance, but the hardness than the low-CBN and ceramics. Coating technology used knives, cutting tools can improve hardness and cutting the rate, for cutting HRC40 ~ 50 in hardness between the workpiece. Can be used to heat-resistant alloys, titanium alloys, hightemperature alloy, cast iron, Chungang, aluminum and composite materials of high-speed cutting Cut, the most widely used. Precision machining non-ferrous metals or non-metallic materials, or the choice of polycrystalline diamond Gang-coated tool. 2.3 High-speed processing technology High-speed cutting technology for high-speed machining is the key. Cutting Methods misconduct, will increase wear tool to less than high-speed processing purposes. Only high-speed machine tool and not a good guide technology, high-speed machining equipment can not fully play its role. In high-speed machining, should be chosen with milling, when the milling cutter involvement with the workpiece chip thickness as the greatest, and then gradually decreased. High-speed machining suitable for shallow depth of cut, cutting depth of not more than 0.2 mm, to avoid the location of deviation tool to ensure that the geometric precision machining parts. Ensure that the workpiece on the cutting constant load, to get good processing quality. Cutting a single high-speed milling path-cutting mode, try not to interrupt the process and cutting tool path, reducing the involvement tool to cut the number to be relatively stable cutting process. Tool to reduce the rapid change to, in other words when the NC machine tools must cease immediately, or Jiangsu, and then implement the next step. As the machine tool acceleration restrictions, easy to cause a waste of time, and exigency stop or radical move would damage the surface accuracy. In the mold of high-speed finishing, in each Cut, cut to the workpiece, the feed should try to change the direction of a curve or arc adapter, avoid a straight line adapter to maintain the smooth process of cutting. 3 Die in high-speed milling processing of Milling as a highly efficient high-speed cutting of the new method,in Mould Manufacturing has been widely used. Forging links in the regular production model, with EDM cavity to be 12 ~ 15 h, electrodes produced 2 h. Milling after the switch to high-speed, high-speed milling cutter on the hardness of HRC 6 0 hardened tool steel processing. The forging die processing only 3 h20min, improve work efficiency four to five times the processing surface roughness of Ra0.5 ~ 0.6m, fully in line with quality requirements. High-speed cutting technology is cutting technology one of the major developments, mainly used in automobile industry and die industry, particularly in the processing complex surface, the workpiece itself or knives rigid requirements of the higher processing areas, is a range of advanced processing technology The integration, high efficiency and high quality for the people respected. It not only involves high-speed processing technology, but also including high-speed processing machine tools, numerical control system, high-speed cutting tools and CAD / CAM technology. Die-processing technology has been developed in the mold of the manufacturing sector in general, and in my application and the application of the standards have yet to be improved, because of its traditional processing with unparalleled advantages, the future will continue to be an inevitable development of processing technology Direction. 4 Numerical control technology and equipping development trend and countermeasure Equip the engineering level, level of determining the whole national economy of the modernized degree and modernized degree of industry, numerical control technology is it develop new developing new high-tech industry and most advanced industry to equip (such as information technology and his industry, biotechnology and his industry, aviation, spaceflight, etc. national defense industry) last technology and getting more basic most equipment. Marx has ever said "the differences of different economic times, do not lie in what is produced, and lie in how to produce, produce with some means of labor ". Manufacturing technology and equipping the most basic means of production that are that the mankind produced the activity, and numerical control technology is nowadays advanced manufacturing technology and equips the most central technology. Nowadays the manufacturing industry all around the world adopts numerical control technology extensively, in order to improve manufacturing capacity and level, improve the adaptive capacity and competitive power to the changeable market of the trends. In addition every industrially developed country in the world also classifies the technology and numerical control equipment of numerical control as the strategic materials of the country, not merely take the great measure to develop one's own numerical control technology and industry, and implement blockading and restrictive policy to our country in view of " high-grade, precision and advanced key technology of numerical control " and equipping. In a word, develop the advanced manufacturing technology taking numerical control technology as the core and already become every world developed country and accelerate economic development in a more cost-effective manner, important way to improve the overall national strength and national position. Numerical control technology is the technology controlled to mechanical movement and working course with digital information, integrated products of electromechanics that the numerical control equipment is the new technology represented by numerical control technology forms to the manufacture industry of the tradition and infiltration of the new developing manufacturing industry, namely the so-called digitization is equipped, its technological range covers a lot of fields: (1)Mechanical manufacturing technology; (2)Information processing, processing, transmission technology; (3)Automatic control technology; (4)Servo drive technology; (5)Technology of the sensor; (6)Software engineering ,etc.. Development trend of a numerical control technology The application of numerical control technology has not only brought the revolutionary change to manufacturing industry of the tradition, make the manufacturing industry become the industrialized symbol , and with the constant development of numerical control technology and enlargement of the application, the development of some important trades (IT , automobile , light industry , medical treatment ,etc. ) to the national economy and the people's livelihood of his plays a more and more important role, because the digitization that these trades needed to equip has already been the main trend of modern development. Numerical control technology in the world at present and equipping the development trend to see, there is the following several respect [1- ] in its main research focus. 5 A high-speed, high finish machining technology and new trend equipped The efficiency, quality are subjavanufacturing technology. High-speed, high finish machining technology can raise the efficiency greatly , improve the quality and grade of the products, shorten production cycle and improve the market competitive power. Japan carries the technological research association first to classify it as one of the 5 great modern manufacturing technologies for this, learn (CIRP) to confirm it as the centre in the 21st century and study one of the directions in international production engineering. In the field of car industry, produce one second when beat such as production of 300,000 / vehicle per year, and many variety process it is car that equip key problem that must be solved one of; In the fields of aviation and aerospace industry, spare parts of its processing are mostly the thin wall and thin muscle, rigidity is very bad, the material is aluminium or aluminium alloy, only in a situation that cut the speed and cut strength very small high, could process these muscles, walls. Adopt large-scale whole aluminium alloy method that blank " pay empty " make the wing recently, such large-scale parts as the fuselage ,etc. come to substitute a lot of parts to assemble through numerous rivet , screw and other connection way, make the intensity , rigidity and dependability of the component improved. All these, to processing and equipping the demand which has proposed high-speed, high precise and high flexibility. According to EMO2001 exhibition situation, high-speed machining center is it give speed can reach 80m/min is even high , air transport competent speed can up to 100m/min to be about to enter. A lot of automobile factories in the world at present, including Shanghai General Motors Corporation of our country, have already adopted and substituted and made the lathe up with the production line part that the high-speed machining center mak