3246 瓶蓋注塑模具設(shè)計(jì),瓶蓋,注塑,模具設(shè)計(jì) 河南機(jī)電高等?？茖W(xué)校畢業(yè)設(shè)計(jì)（論文）任務(wù)書系 部： 材料工程系 專 業(yè)： 模具設(shè)計(jì)與制造 學(xué) 生 姓 名 : 王瑞紅 學(xué) 號(hào): 0412229 設(shè)計(jì)(論文) 題目： 瓶蓋注塑模具設(shè)計(jì) 起 迄 日 期: 2007 年 4 月 15 日~ 6 月 15 日 指 導(dǎo) 教 師: 王強(qiáng) 于智宏 2007 年 6 月 15 日畢 業(yè) 設(shè) 計(jì)（論 文）任 務(wù) 書1．本畢業(yè)設(shè)計(jì)（論文）課題來源及應(yīng)達(dá)到的目的：本設(shè)計(jì)課題是瓶蓋注塑模。在即將畢業(yè)之際通過畢業(yè)設(shè)計(jì)的有效訓(xùn)練，使畢業(yè)生更全面掌握模具設(shè)計(jì)的一般流程和設(shè)計(jì)中應(yīng)該注意的問題，并且對(duì)所學(xué)的專業(yè)知識(shí)得以鞏固，為以后從事模具行業(yè)早日適應(yīng)社會(huì)高節(jié)奏生活奠定了堅(jiān)實(shí)的基礎(chǔ)，相信一定受益非淺，將成為畢業(yè)后一份寶貴的財(cái)富。2．本畢業(yè)設(shè)計(jì)（論文）課題任務(wù)的內(nèi)容和要求（包括原始數(shù)據(jù)、技術(shù)要求、工作要求等）：內(nèi)容：(1)制件結(jié)構(gòu)工藝性分析和注塑工藝方案確定(2)模具裝配圖及成型零件圖的繪制(3)完成主要模具零件圖的工藝規(guī)程編制（4)編寫設(shè)計(jì)說明書(5)用 wps 或 word 文檔形式打印出說明書原始資料: 材料：PS 生產(chǎn)批量：大批量 未注公差：IT5 級(jí)精度所在專業(yè)審查意見：負(fù)責(zé)人： 年 月 日系部意見：系領(lǐng)導(dǎo)： 年 月 日河南機(jī)電高等?？茖W(xué)校畢 業(yè) 設(shè) 計(jì) 說 明 書畢業(yè)設(shè)計(jì)題目：瓶蓋注塑模具設(shè)計(jì)系 部 材料工程系 專 業(yè) 模具設(shè)計(jì)與制造班 級(jí) 模具 042 學(xué)生姓名 王瑞紅 學(xué) 號(hào) 0412229 指導(dǎo)教師 王強(qiáng) 于智宏 2007 年 5 月 25 日目　錄第一章 緒論 .....................................................................................................................11.塑料模具設(shè)計(jì)與制造在國(guó)民經(jīng)濟(jì)中的地位和作用................... ... .....................12.塑料成型技術(shù)的發(fā)展趨勢(shì) .................................................................................23.塑料模分類 ...............................................................................................................2第二章 模塑工藝規(guī)程的編制 .........................................................................3 2.1 塑件的工藝性分析 . ............................................................................42.1.1 塑件的原材料分析 .............................................................................42.1.2塑件的結(jié)構(gòu)和尺寸精度及表面質(zhì)量分析 ..............................................4 2.2 計(jì)算塑件的體積和質(zhì)量 ............ .................................................................52.3 塑件注塑工藝參數(shù)的確定................................................................................5第三章 注塑模的結(jié)構(gòu)設(shè)計(jì)............................................................. ...................63.1 分型面選擇 .................................................... .......... ...................... ...........63.2 確定型腔的排列方式............................................ .......................................73.3 澆注系統(tǒng)設(shè)計(jì)......................... .................................... .... .............................73.3.1 主流道設(shè)計(jì) ............................... ..................... ..........................................73.3.2 主流道襯套的設(shè)計(jì)..................................... ..................................................83.3.3 澆口設(shè)計(jì)................................... ........... ........................................................93.3.4 排氣系統(tǒng)的設(shè)計(jì)........... ....... ...................................................................93.4 抽芯機(jī)構(gòu)設(shè)計(jì).......................................... ...................................................103.4.1 確定斜滑塊傾角. ...............................................................................103.4.2 確定斜滑塊的尺寸 ................................................................................103.4.3 滑塊與導(dǎo)滑槽設(shè)計(jì) ............................................................................113.5 成型零件結(jié)構(gòu)設(shè)計(jì) ................................................................................123.5.1的結(jié)構(gòu)設(shè) ................ .. .... ...... ..... ..........................................123.5.2 凸模的結(jié)構(gòu)設(shè)計(jì). ...............................................................................123.6 導(dǎo)向機(jī)構(gòu)的設(shè)計(jì) .................................................................... ...............13第四章 模具設(shè)計(jì)的有關(guān)計(jì)算........................................................................14第五章 模具加熱有冷卻系統(tǒng)的設(shè)計(jì)................................................................16 5.1求塑件在硬化時(shí)每小時(shí)釋放的熱量........................................................165.2求冷卻水的體積流量V ..........................................................................16第六章閉合高度的確定.......................... ..........................................................16第七章注塑機(jī)有關(guān)參數(shù)的校核......................................................................17 第八章繪制模具總裝圖和非標(biāo)準(zhǔn)零件的工作圖.......................................17 第九章注塑模主要零件加工工藝規(guī)程的 .................................................189.1.凹模的結(jié)構(gòu)設(shè)計(jì)........................................................................ ...............18 9.1.1 凹模的結(jié)構(gòu)形式...................................................................... ..............18 9.1.2凹模的技術(shù)要求...................................................................... .................189.2.凸模的結(jié)構(gòu)設(shè)計(jì)......................................................................... .. ..........199.2.1 凸模的結(jié)構(gòu)形式............................................................... ......................199.2.2 技術(shù)要求............................................................ ....... ...... ............................199.3.成型零件加工的加工過程的工序安排....................................................209.4.成型零件的一般常用加工工序..................................................................209.4.1 定模板 ................................................................. ........ ...........................209.4.2 動(dòng)模板 ............................................................ ............ ...........................20第十章 注塑模具的調(diào)試 ................................................................................2010.1 模具的安裝..................................................................... ....... .. ..................20 10.2 模具的調(diào)試....................................................................... ...........................2110.3.試模后模具驗(yàn)收項(xiàng)目 ..........................................................................2510.3.1 【塑件質(zhì)量】 ................................................................................2510.3.2【模具性能】 ................................................................................26 設(shè)計(jì)總結(jié) ............................... ................................................................................27致謝.................................. ............... ................. .........................................................28參考文獻(xiàn) ............................... ................................................................................29插圖清單1. 塑件工藝分析圖………………………………………………42. 分型面選擇圖……………………………………………73. 主流道襯套圖…………………………………………………84. 澆口尺寸圖……………………………………………………9 5. 左型芯滑塊圖…………………………………………………11 6. 止動(dòng)銷圖………………………………………………………127. 型芯尺寸圖……………………………………………………138. 導(dǎo)柱結(jié)構(gòu)尺寸圖………………………………………………14表格清單1.型腔型芯工作尺寸計(jì)算 ……………………………………15 2.定模板加工工藝過程 ………………………………………213.動(dòng)模板加工工藝過程 ………………………………………214.試模時(shí)易產(chǎn)生的缺陷及原因 ………………………………24瓶蓋注塑模具設(shè)計(jì)摘 要本設(shè)計(jì)題目為瓶蓋注塑模設(shè)計(jì)，體現(xiàn)了內(nèi)螺紋塑料零件的設(shè)計(jì)要求、內(nèi)容及方向，有一定的設(shè)計(jì)意義。通過對(duì)該零件模具的設(shè)計(jì)，進(jìn)一步加強(qiáng)了設(shè)計(jì)者注塑模設(shè)計(jì)的基礎(chǔ)知識(shí)，為設(shè)計(jì)更復(fù)雜的注塑模具做好了鋪墊和吸取了更深刻的經(jīng)驗(yàn)。本設(shè)計(jì)運(yùn)用塑料成型工藝及模具設(shè)計(jì)的基礎(chǔ)知識(shí)，首先分析了塑件的成分及性能要求，為選取澆口的類型做好了準(zhǔn)備；然后估算了塑件的體積，便于選取注塑機(jī)及確定型腔數(shù)量；最后分析了塑件的特征，確定模具的設(shè)計(jì)參數(shù)、設(shè)計(jì)要點(diǎn)及推出裝置的選取。本塑件內(nèi)螺紋與開模方向垂直，所以在脫模時(shí)必須考慮設(shè)計(jì)一個(gè)能在開模時(shí)隨著開模過程的進(jìn)行使塑件和型腔脫離。本副模具的設(shè)計(jì)中，采用了斜滑塊側(cè)抽芯機(jī)構(gòu),在開模時(shí),動(dòng)模后退,斜滑塊沿主型芯斜面滑動(dòng),在滑動(dòng)的過程中,在推桿的作用下,塑件脫離型芯,直到塑件脫出型腔。這種機(jī)構(gòu)脫模可靠，設(shè)計(jì)方便且在模具中占用空間較小，非常適合在本副模具中使用。關(guān)鍵詞：注塑模 澆口 內(nèi)螺紋 斜滑塊 AbstractThe requirement ，content and direction of the design of the internal screw thread plastic parts are embodied on this injection mould design of the plastic parts of long pipe box. The designer’s foundation knowledge of the injection mould design is reinforced and is able to design more complex injection mould through the design. Through the foundation knowledge, firstly, the composition and the performance of the part are analyzed to choose the type of the gat .Secondly, the volume of the part is estimated to choose the injection molding machine and to determine the mould quantity conveniently. Lastly the character of the part is analyzed to determine the mould design parameter and design point and choose the ejection assembly. The part’s internal screw thread is perpendicular to the open direction of the mould. So we must device a segregate unit that makes the part and the mould to segregate simultaneously when the mould is opened. In this mould design, side loose core gear is used with taper slide .When the mould open ,the motor module back away ,the taper slide slumps along the main core, at the same time, the part is pushed off by ejector pins from the mould upward. The core makes ejection credibly and the design conveniently and occupies little room. So, it is adapted to be used on this mould extraordinarily.Keywords: Injection mould , gate , internal screw thread, taper slide