i摘 要曲柄壓力機是通過曲柄滑塊機構將電動機的旋轉運動轉換為滑塊的直線往復運動，對胚料進行成行加工的鍛壓機械。曲柄壓力機動作平穩(wěn)，工作可靠，廣泛用于沖壓、擠壓、模鍛和粉末冶金等工藝。其結構簡單，操作方便，性能可靠。關鍵詞：壓力機，曲柄機構，機械制造ii3AbstractCrank pressure machine is pass crank a slippery piece organization to revolve electric motor conversion for slippery piece of straight line back and forth sport, Carries the formed processing to the semifinished materials the forging and stamping machinery. The crank press movement is steady, the work is reliable, widely uses in crafts and so on ramming, extrusion, drop forging and powder metallurgy. Its structure is simple ,the ease of operation , the performance is reliable .The coupling part uses the rigidity to transfer the key type coupling, the use service is convenient.Keywords: pressure machine, crank organization, machine manufacturin4目 錄前 言 ...........................................................................................................................................3第一節(jié) 開式曲壓力機的特點和用途 .....................................................................................3第二節(jié) J11—5 開式曲柄壓力機的基本參數(shù) .........................................................................3第三節(jié) 開式壓力機設計的基本要求 .....................................................................................4第一章 電動機的選擇和飛輪設計 ...............................................................................................6第一節(jié) 壓力機電力拖動特點 ...............................................................................................6第二節(jié) 電動機的選擇 .............................................................................................................6一、選擇電動機的類型 ...................................................................................................6二、選擇電動機的功率 ...................................................................................................7三、確定電動機的轉速 ...................................................................................................7四、計算傳動比 ...............................................................................................................7五、計算傳動裝置的運動和動力參數(shù) ...........................................................................8第三節(jié) 飛輪轉動慣量及尺寸計算 .......................................................................................9一、壓力機一次工作循環(huán)所消耗的能量 .......................................................................9二、飛輪轉動慣量計算 .................................................................................................10三、飛輪尺寸計算 .........................................................................................................11四、飛輪輪緣線速度驗算 .............................................................................................13第二章 機械傳動系統(tǒng) .................................................................................................................14第一節(jié) 傳動系統(tǒng)的類型及系統(tǒng)分析 .................................................................................14一、傳動系統(tǒng)類型 .........................................................................................................14二、傳動系統(tǒng)的布置方式 .............................................................................................14三、離合器和制動器的位置 .........................................................................................15四、傳動級數(shù)和各級傳動比的分配 .............................................................................15第二節(jié) V 帶傳動設計 ............................................................................................................16第三節(jié) 平鍵連接 .................................................................................................................18第三章 曲柄滑塊機構 .................................................................................................................20第一節(jié) 曲柄滑塊機構的運動和受力分析 .........................................................................20一、曲柄滑塊機構 .........................................................................................................20二、曲軸扭矩計算 .........................................................................................................21第二節(jié) 曲柄軸的設計 .........................................................................................................22一、曲軸的結構示意圖 .................................................................................................22二、曲柄軸強度設計計算 .............................................................................................22第三節(jié) 連桿和封閉高度調(diào)節(jié)裝置 .......................................................................................24一、連桿和封閉高度調(diào)節(jié)裝置的結構 .........................................................................24二、連桿的計算 .............................................................................................................24三、連桿及球頭調(diào)節(jié)螺桿的強度計算 .........................................................................25四、調(diào)節(jié)螺桿的螺紋計算 .............................................................................................27五、連桿上的緊固螺栓 .................................................................................................27第四節(jié) 滑動軸承 .................................................................................................................27一、滑動軸承的結構 .....................................................................................................275二、滑動軸承的潤滑及軸瓦結構 .................................................................................28三、滑動軸承的計算 .....................................................................................................28第四章 離合器與制動器 ...............................................................................................................30第一節(jié) 離合器與制動器的作用原理 ...................................................................................30第二節(jié) 離合器的設計 ...........................................................................................................31一、離合器的類型、工作特性及其選用原則 .............................................................31二、 雙轉鍵離合器的結構 ...........................................................................................32第三節(jié) 制動器的設計 .........................................................................................................34一、制動器的類型、工作特性及其選用原則 .............................................................34二、帶式制動器的結構 .................................................................................................35第五章 機身設計 ...........................................................................................................................36第一節(jié) 機身結構 ...................................................................................................................36第二節(jié) 機身計算 ...................................................................................................................37第六章 過載保護裝置設計 ...........................................................................................................40第一節(jié) 剪切破壞式過載保護裝置的結構 ...........................................................................40第二節(jié) 剪切塊的設計計算 ...................................................................................................41第七章 潤滑系統(tǒng) .........................................................................................................................43曲柄壓力機常用潤滑劑 .........................................................................................................43一、稀油潤滑 .................................................................................................................43二、干油潤滑 .................................................................................................................44外文資料 .........................................................................................................................................45中文翻譯 .........................................................................................................................................49結束語 .............................................................................................................................................52參考文獻 .........................................................................................................................................54