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防腐涂料總承包工程xxxx 公司二○一五年七月十三日目 　 錄編制總說明 ....................................................................................................................................11、編制目的 ........................................................................................................................................12、編制指導(dǎo)思想 ................................................................................................................................13、編制依據(jù) ........................................................................................................................................24、技術(shù)標(biāo)組成 ....................................................................................................................................2第一章  概述 ................................................................................................................................2第一節(jié)  編制依據(jù) ..................................................................................................................................2一、招標(biāo)書 ..........................................................................................................................................2二、現(xiàn)場執(zhí)行的標(biāo)準(zhǔn)規(guī)范 ..................................................................................................................3三、公司企業(yè)標(biāo)準(zhǔn) ..............................................................................................................................6第二節(jié)  工程項(xiàng)目概況 ..........................................................................................................................6一、工程概況 ......................................................................................................................................6二、施工內(nèi)容及范圍界定 ..................................................................................................................7第三節(jié)  現(xiàn)場施工條件 ..........................................................................................................................7第四節(jié)  項(xiàng)目特征 ..................................................................................................................................8一、項(xiàng)目特點(diǎn) ......................................................................................................................................8二、施工重點(diǎn)、關(guān)鍵點(diǎn) ......................................................................................................................9第五節(jié)  我公司有利條件與技術(shù)儲備 ................................................................................................10一、豐富的類似工程項(xiàng)目的施工及管理經(jīng)驗(yàn) .................................................................................10二、完善的質(zhì)量體系與規(guī)范化、程序化和科學(xué)的項(xiàng)目管理模式 .................................................10三、擁有成熟的施工技術(shù)、工藝與技術(shù)儲備 .................................................................................10四、熟悉和掌握生物制藥施工的工藝、程序和要領(lǐng) .....................................................................11五、焊接工藝評定，滿足本工程使用 ............................................................................................11六、豐富的高、精、難、險的設(shè)備吊裝與大型吊車實(shí)施吊裝經(jīng)驗(yàn) .............................................12七、主要類似工程業(yè)績一覽表 ........................................................................................................13第二章  施工總體部署 ..............................................................................................................16第一節(jié) 對本項(xiàng)目的認(rèn)識、投入 ..........................................................................................................16一、高度重視及重點(diǎn)投入 ................................................................................................................16二、公司對項(xiàng)目部的政策 ................................................................................................................17第二節(jié) 項(xiàng)目實(shí)施目標(biāo)和實(shí)施方式 ......................................................................................................18一、項(xiàng)目管理目標(biāo) ............................................................................................................................18二、項(xiàng)目實(shí)施方式和工作思路 ........................................................................................................20三、重點(diǎn)、難點(diǎn)分析及對策措施 ....................................................................................................21第三節(jié)  項(xiàng)目組織結(jié)構(gòu)及職責(zé)劃分 ....................................................................................................23一、項(xiàng)目組織機(jī)構(gòu)設(shè)置原則 ............................................................................................................23二、項(xiàng)目組織機(jī)構(gòu)基本構(gòu)成及職責(zé) ................................................................................................24三、項(xiàng)目勞動組織形式 ....................................................................................................................27四、項(xiàng)目部各部門的職責(zé) ................................................................................................................28第四節(jié) 施工總程序及里程碑工期計劃 ..............................................................................................35一、 施工總程序確定 ......................................................................................................................35二、施工階段劃分和工作內(nèi)容 ........................................................................................................35三、 里程碑計劃及工期計劃網(wǎng)絡(luò) ..................................................................................................36第五節(jié)  全場性施工準(zhǔn)備和資源投入規(guī)劃 ........................................................................................37一、全場性施工準(zhǔn)備 ........................................................................................................................37二、勞動力配置計劃 ........................................................................................................................40三、擬編制的主要專項(xiàng)方案 ............................................................................................................41第六節(jié)  施工總平面布置及臨設(shè) ........................................................................................................41一、總平面布置原則 ........................................................................................................................41二、施工總平面布置圖 ....................................................................................................................42三、臨時設(shè)施布置說明 ....................................................................................................................42四、施工用水、電、氣及通訊 ........................................................................................................43第三章土建工程主要施工程序與方法 ......................................................................................44第四章  安裝工程施工主要程序與方法 ..................................................................................44第一節(jié)  設(shè)備吊裝技術(shù)方案 ................................................................................................................44一、本項(xiàng)目吊裝工程特點(diǎn) ................................................................................................................44二、設(shè)備吊裝的一般方法與選用原則 ............................................................................................45三、吊裝方法選用 ............................................................................................................................46四、主要設(shè)備的吊裝方法 ................................................................................................................47第二節(jié)  泵類、風(fēng)機(jī)類設(shè)備安裝 ........................................................................................................48一．概述 ............................................................................................................................................49二、基礎(chǔ)驗(yàn)收 ....................................................................................................................................49三、設(shè)備開箱和驗(yàn)收 ........................................................................................................................49四、基礎(chǔ)表面處理 ............................................................................................................................49五、泵的安裝 ....................................................................................................................................50六、一般泵類設(shè)力安裝程序 ............................................................................................................51七、風(fēng)機(jī)安裝 ....................................................................................................................................52八、風(fēng)機(jī)安裝程序 ............................................................................................................................53九、一般靜設(shè)備安裝 ........................................................................................................................53十 罐釜安裝 ......................................................................................................................................58第三節(jié)  管道施工技術(shù)方案 ................................................................................................................58一.概述 ...............................................................................................................................................58二.編制及施工依據(jù) ...........................................................................................................................59三.管道預(yù)制通則及技術(shù)要求 ...........................................................................................................60四.地上管道安裝通則 .......................................................................................................................62五.支架制作安裝通則 .......................................................................................................................65六.動設(shè)備配管 ...................................................................................................................................67七.管廊管道的安裝 ...........................................................................................................................70八.地下管道安裝 ...............................................................................................................................71九.地下管防腐 ...................................................................................................................................73十.氫氣管道施工技術(shù)要求 ...............................................................................................................80十一.蒸汽管道施工技術(shù)要求 ...........................................................................................................81十二.儀表管道安裝 ...........................................................................................................................83十三.閥門檢驗(yàn)、系統(tǒng)壓力試驗(yàn)及吹掃（沖洗） ............................................................................83十四. 管道焊接施工技術(shù)方案 .........................................................................................................86十五.消防管道安裝 ...........................................................................................................................97十六.給排水管道安裝 .......................................................................................................................97十七.管道焊后熱處理施工技術(shù)方案（略） ....................................................................................97第四節(jié)  電氣施工技術(shù)方案 ................................................................................................................97一、工程概況 ....................................................................................................................................97二、電氣安裝施工 ............................................................................................................................98三、電氣試驗(yàn) ..................................................................................................................................103第五節(jié)  儀表施工技術(shù)方案 ..............................................................................................................112一、本儀表工程特點(diǎn) ......................................................................................................................112二、施工程序和要求 ......................................................................................................................112三、DCS 系統(tǒng)安裝和調(diào)試 ...............................................................................................................120四、質(zhì)量控制措施 ..........................................................................................................................126五、設(shè)備材料管理 ..........................................................................................................................127第六節(jié)  絕熱施工技術(shù)方案 ..............................................................................................................128一、絕熱工程工作流程 ..................................................................................................................128二、施工要點(diǎn) ..................................................................................................................................128三.絕熱層施工 .................................................................................................................................131四．防潮層施工 ..............................................................................................................................134五、薄鋁合金板保護(hù)層施工 ..........................................................................................................135六、質(zhì)量檢查 ..................................................................................................................................137第七節(jié)  防腐施工技術(shù)方案 ..............................................................................................................138一、概述 ..........................................................................................................................................138二、施工要求 ..................................................................................................................................139三、基層處理 ..................................................................................................................................139四、氯磺化聚乙烯涂料涂裝 ..........................................................................................................139五、環(huán)氧煤瀝青防水涂料涂裝 ......................................................................................................141六、溶劑型鋼結(jié)構(gòu)膨脹防火涂料的涂裝 ......................................................................................141七、環(huán)氧玻璃鋼或環(huán)氧煤焦油玻璃鋼施工 ..................................................................................142八、水玻璃膠泥或環(huán)氧煤焦油膠泥襯砌防腐塊材、板材 ...........................................................147第八節(jié) 鋼結(jié)構(gòu)安裝 ............................................................................................................................151第九節(jié) 電梯安裝 ................................................................................................................................151第四章 質(zhì)量保證體系及保證措施 ..........................................................................................151第一節(jié) 質(zhì)量方針與質(zhì)量管理目標(biāo) ....................................................................................................151一、公司質(zhì)量 環(huán)境 職業(yè)健康安全方針 ......................................................................................151二、質(zhì)量管理目標(biāo) ..........................................................................................................................151三、質(zhì)量控制依據(jù) ..........................................................................................................................152第二節(jié) 工程質(zhì)量控制原則 ................................................................................................................152一、工程質(zhì)量控制原則 ..................................................................................................................152第三節(jié) 工程質(zhì)量管理體系 ................................................................................................................153一、執(zhí)行經(jīng)認(rèn)證的公司質(zhì)量管理體系 ..........................................................................................153二、建立宏觀控制 ..........................................................................................................................153三、建立項(xiàng)目質(zhì)量管理組織機(jī)構(gòu)及程序 ......................................................................................154四、項(xiàng)目質(zhì)量管理職責(zé) ..................................................................................................................157第四節(jié) 工程質(zhì)量管理措施 ................................................................................................................162一、質(zhì)量保證及管理措施 ..............................................................................................................162二、質(zhì)量控制與質(zhì)量保證的一般要求 ..........................................................................................163三、竣工驗(yàn)收質(zhì)量控制 ..................................................................................................................164四、質(zhì)量過程控制 ..........................................................................................................................167五、質(zhì)量否決權(quán) ..............................................................................................................................172六、質(zhì)量事故或不合格品的處理 ..................................................................................................173七、質(zhì)量檢查控制點(diǎn) ......................................................................................................................174八、機(jī)電安裝工程質(zhì)量通病及防治措施 ......................................................................................185第五章 職業(yè)健康、安全體系及保證措施 ..............................................................................192第一節(jié) 職業(yè)健康安全方針、目標(biāo) ....................................................................................................192一、安全工作方針 ..........................................................................................................................192二、安全管理目標(biāo) ..........................................................................................................................192三、安全管理思路 ..........................................................................................................................192四、安全管理原則 ..........................................................................................................................193第二節(jié) 項(xiàng)目職業(yè)健康安全管理體系 ................................................................................................193一、職業(yè)健康安全體系 ..................................................................................................................193二、 職業(yè)健康安全管理基本規(guī)定 ................................................................................................195第三節(jié) 危險源辨識及控制方法 ........................................................................................................198一、危險因素調(diào)查評價 ..................................................................................................................198二、本項(xiàng)目的重大危險因素清單 ..................................................................................................198三、重大危險因素的控制方法 ......................................................................................................201第四節(jié) 協(xié)商與交流 ............................................................................................................................202第五節(jié) 績效監(jiān)測 ................................................................................................................................203第六節(jié) 事故、事件、不符合、糾正與預(yù)防措施 .............................................................................203第七節(jié) 危險因素控制措施 ................................................................................................................203一、對人的不安全行為的控制措施 ..............................................................................................204二、高處作業(yè)危險因素控制措施 ..................................................................................................204三、施工用電（含電動工具）控制措施 ......................................................................................206四、腳手架作業(yè)危險因素控制措施 ..............................................................................................208五、交通運(yùn)輸危險因素控制措施 ..................................................................................................208六、施工用壓力容器危險因素控制措施 ......................