反擊式破碎機(jī)的設(shè)計【含13張CAD圖帶開題報告】
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I摘 要本設(shè)計為規(guī)格 反擊式破碎機(jī)的設(shè)計,主要研究內(nèi)容:轉(zhuǎn)子的機(jī)構(gòu)設(shè)計;701??板錘的結(jié)構(gòu)設(shè)計;板錘的固定方法。本設(shè)計由轉(zhuǎn)子型號入手,參考 PF1007 反擊式破碎機(jī)的相關(guān)參數(shù),初步確定轉(zhuǎn)子的轉(zhuǎn)速,從而確定線速度、板錘大小、數(shù)量等相關(guān)數(shù)據(jù)。在保證生產(chǎn)率和破碎粒度的前提下完成總體結(jié)構(gòu)的設(shè)計,然后根據(jù)總體結(jié)構(gòu),從而確定本設(shè)計的破碎機(jī)各個主要零部件的設(shè)計。在主要零部件的設(shè)計中,主要包括帶輪的設(shè)計計算、軸的結(jié)構(gòu)設(shè)計、軸承的選擇、轉(zhuǎn)子部件的設(shè)計計算、板錘的結(jié)構(gòu)和固定、破碎腔的設(shè)計和反擊裝置的設(shè)計計算等,其中最重要的就是轉(zhuǎn)子部件的設(shè)計和板錘的設(shè)計及固定方法。為了增加轉(zhuǎn)子的剛度,轉(zhuǎn)子體采用 ZG340 材料,并整體鑄造。板錘采用螺栓固定,并使用新型材質(zhì)以提高其的耐磨性和利用率。最后介紹了反擊式破碎機(jī)的安裝、檢修與保養(yǎng),這對提高其使用壽命至關(guān)重要。本設(shè)計整體在 PF1007 型號的反擊式破碎機(jī)基礎(chǔ)上更進(jìn)一步提高了其破碎性能,結(jié)構(gòu)簡單、重量輕、外形尺寸小、設(shè)備費用低、運轉(zhuǎn)安全、操作方便、便于維修和管理。關(guān)鍵詞:反擊式破碎機(jī),研究內(nèi)容,結(jié)構(gòu),計算 IICRUSHER ROTOR DESIGNABSTRACTThe specification of the design is impact crusher design, and it mainly 701??contents: the institutional design of the rotor; plate hammer structural design; plate fixation hammer. The design starts from the specifications of the rotor, and it references the relevant parameters of PF1007 crusher. Initially it sets the rotor speed, so that I can design the board hammer size, number and other relevant data with the rotor speed. Productivity and size of the crushed materials should be ensured before the overall structure of the design finished, according to the whole structure, I could determine the design of all the major components of the design . The design of the main components includes pulley design calculation, the structural design of shaft, bearing selection, design and calculation of the rotor components, board structure and a fixed hammer, crushing chamber design and the design of computing counter devices and so on. One of the most important part is the rotor design and board design and the fixed method of hammer. In order to increase the stiffness of the rotor, the rotor body is combined with ZG340 material, and it casts with the whole body. Board hammer is fixed with bolts, and use of new materials could enhance their wear resistance and utilization. Finally, I illustrate the installation, repair and maintenance of impact crusher, which is essential to improve their life. The overall design further improves its crush performance which is based on the impact crusher of the PF1007 model. Moreover, it exits advantages such as simple structure, light IIIweight, small dimensions, low cost of equipment, operation safety, convenient operation, easy maintenance and management .KEY WORDS:Impact Crusher, content, structure, calculation IV目 錄前 言 .......................................................................................................................................I第 1 章 反擊式破碎機(jī)的介紹 ..............................................................................................1§1.1 反擊式破碎機(jī)的構(gòu)造 ...............................................................................................1§1.1.1 ISP 系列細(xì)碎反擊式破碎機(jī) .............................................................................1§1.1.2 PF 系列反擊式破碎機(jī) .......................................................................................1§1.1.3 PFY 系列硬巖反擊式破碎機(jī) ............................................................................1§1.1.4 PFQ 型渦旋強(qiáng)力反擊式破碎機(jī) ........................................................................2§1.2 反擊式破碎機(jī)的工作原理 ....................................................................................2§1.2.1 反擊式破碎機(jī)的工作原理 ...............................................................................2§1.2.2 反擊式破碎機(jī)的特點 .......................................................................................2§1.2.3 反擊式破碎機(jī)的性能 .......................................................................................3§1.2.4 反擊式破碎機(jī)的破碎機(jī)理 ...............................................................................3第 2 章 反擊式破碎機(jī)總體結(jié)構(gòu)設(shè)計 ..................................................................................5§2.1 反擊式破碎機(jī)設(shè)計要求 ...........................................................................................5§2.1.1 設(shè)計參數(shù) ...........................................................................................................5§2.1.2 主要研究內(nèi)容 ...................................................................................................5§2.2 破碎機(jī)的主要工作參數(shù)的確定 ...............................................................................5§2.2.1 轉(zhuǎn)子的轉(zhuǎn)速 .......................................................................................................5§2.2.2 板錘數(shù)目和生產(chǎn)率 ...........................................................................................5§2.2.3 電動機(jī)的選擇 ...................................................................................................7第 3 章 破碎機(jī)主要零部件的設(shè)計及計算 ..........................................................................8§3.1 傳動部件的設(shè)計及計算 ........................................................................................8§3.1.1 V 帶及帶輪的設(shè)計計算 ....................................................................................8§3.1.2 軸的結(jié)構(gòu)設(shè)計 .................................................................................................11 V§3.1.3 鍵的選擇及校核 .............................................................................................13§3.1.4 軸承的選擇 .....................................................................................................13§3.2 轉(zhuǎn)子部件的設(shè)計計算 .............................................................................................16§3.2.1 轉(zhuǎn)子的結(jié)構(gòu)設(shè)計 .............................................................................................16§3.2.2 板錘的結(jié)構(gòu)設(shè)計及作用 .................................................................................17§3.3 反擊式破碎機(jī)破碎腔設(shè)計 .....................................................................................20§3.3.1 反擊板的結(jié)構(gòu)設(shè)計與安裝 .............................................................................20§3.3.2 破碎腔的結(jié)構(gòu)參數(shù) .........................................................................................22§3.4 其他裝置的設(shè)計計算 .............................................................................................25§3.4.1 轉(zhuǎn)子、軸的強(qiáng)度計算 .....................................................................................25§3.4.2 反擊裝置的自身重力的確定 .........................................................................28第 4 章 反擊式破碎機(jī)的安裝、檢修與保養(yǎng) ....................................................................30§4.1 反擊式破碎機(jī)的安裝與調(diào)試 .................................................................................30§4.1.1 反擊式破碎機(jī)的安裝 .....................................................................................30§4.1.2 反擊式破碎機(jī)的調(diào)試 .....................................................................................30§4.2 反擊式破碎機(jī)的保養(yǎng)、故障排除 .........................................................................31§4.2.1 反擊式破碎機(jī)的保養(yǎng) .....................................................................................31§4.2.2 故障檢查和消除方法 .....................................................................................32第 5 章 結(jié)論 ........................................................................................................................33參考文獻(xiàn) ..............................................................................................................................34致 謝 ..............................................................................................................................36 6