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附 錄
附錄A 譯文
綜采支架液壓控制技術(shù)發(fā)展與展望
隨著“高產(chǎn)高效”采煤工藝技術(shù)的推廣使用,支架的作用除傳統(tǒng)意義的“支、護(hù)、移”之外,支架“速度”這個(gè)性能對(duì)綜采工作面效率的影響日趨顯著,主要表現(xiàn)在兩方面:放頂煤支架能夠輔助采煤;移架速度影響工作面推進(jìn)速度,影響采煤效率。其他因素,如可靠性、系統(tǒng)的可維護(hù)性以及相關(guān)技術(shù)等直接關(guān)系到系統(tǒng)的開(kāi)機(jī)率。因此“高產(chǎn)高效”采煤工藝推廣初期對(duì)液壓系統(tǒng)和元件的流量特性提出了很高要求,配套支架的動(dòng)作必須滿足整個(gè)采煤系統(tǒng)總體需要,后期則對(duì)系統(tǒng)和元件的綜合性能提出了要求。我國(guó)綜采支架液壓系統(tǒng)和元件隨著采煤技術(shù)的發(fā)展,與上世紀(jì)80~90年代相比有了長(zhǎng)足的進(jìn)步,基本能夠滿足需要,但同國(guó)外同類先進(jìn)設(shè)備相比,差距明顯。本文從技術(shù)角度詳細(xì)分析這種差距及其存在原因,力求探索發(fā)展我國(guó)相關(guān)產(chǎn)品的技術(shù)途徑和研究方向,加快技術(shù)發(fā)展和產(chǎn)品更新的步伐。
1 國(guó)內(nèi)外支架液壓系統(tǒng)及元件的差別
1.1控制方式的不同
國(guó)內(nèi):手動(dòng)控制。人工手液壓支架各個(gè)千斤頂?shù)膭?dòng)作。
國(guó)外:電液控制。用電腦、傳感器控制電磁閥的動(dòng)作,從而控制支架動(dòng)作。
控制方式的不同,表明我國(guó)綜采技術(shù)裝備與國(guó)際先進(jìn)水平相比有整體差距??刂品绞降牟煌?,其根本原因是我國(guó)基礎(chǔ)制造業(yè)水平與先進(jìn)國(guó)家相比有差距,在電控系統(tǒng)部分這種差距更加明顯。目前國(guó)內(nèi)使用的電液控制系統(tǒng)主要依靠進(jìn)口,相關(guān)國(guó)產(chǎn)設(shè)備處于試驗(yàn)或研發(fā)階段。
1.2閥類元件性能的比較
液壓系統(tǒng)閥類元件主要分成:操縱閥、單向閥、安全閥及輔助元件。通過(guò)國(guó)內(nèi)外同類產(chǎn)品的比較,可以看出國(guó)內(nèi)外閥類產(chǎn)品性能差距是明顯的:國(guó)內(nèi)產(chǎn)品的使用壽命在6000次左右,國(guó)際先進(jìn)水平同類產(chǎn)品達(dá)到30000次,是國(guó)內(nèi)的5倍;國(guó)內(nèi)選用的材料沿用傳統(tǒng)的普通鋼材,采用鍍鋅、鍍鎳等方法進(jìn)行防銹防腐處理,效果遠(yuǎn)遠(yuǎn)低于不銹材料(不銹鋼、銅合金、陶瓷等),就此兩項(xiàng)指標(biāo),反映了國(guó)產(chǎn)設(shè)備的可靠性較國(guó)際先進(jìn)水平存在差距。閥的流量特性,是配套首選指標(biāo),國(guó)產(chǎn)單向閥和操縱閥的最大流量達(dá)到了國(guó)際先進(jìn)水平;在一定時(shí)期內(nèi),手動(dòng)操作將是我國(guó)液壓支架控制的主要方式,而不是電液控制系統(tǒng);配套設(shè)備技術(shù)水平不能滿足需要,如國(guó)產(chǎn)泵站的壓力普遍較低、相關(guān)管路輔件質(zhì)量不穩(wěn)定,效率低。在此基礎(chǔ)上要提高整個(gè)配套液壓系統(tǒng)性能,提高操縱閥和單向閥的流量是必然,也是相對(duì)容易的。
相對(duì)來(lái)說(shuō),提高安全閥(專用于液壓支架)的流量是一個(gè)世界性的難題,且安全閥的性能對(duì)“高產(chǎn)高效”的影響不明顯,其實(shí)際功效也很難用具體指標(biāo)證明,所以我國(guó)相關(guān)產(chǎn)品的發(fā)展速度明顯低于其他閥類產(chǎn)品,與國(guó)際先進(jìn)水平差距更大。
1.3系統(tǒng)及元件的使用維護(hù)性能
綜采技術(shù)發(fā)展的一個(gè)趨勢(shì)是工作面長(zhǎng)度在不斷增加。工作面的加長(zhǎng),支架液壓系統(tǒng)長(zhǎng)度隨之增加,系統(tǒng)復(fù)雜,元件數(shù)量也成比例增加。加上地下采煤條件惡劣,元件出現(xiàn)故障是很正常的,維護(hù)、維修是采煤作業(yè)日常工作之一。目前我國(guó)支架閥類產(chǎn)品的設(shè)計(jì)思路還處于國(guó)外80年代水平,往往忽視了產(chǎn)品的維護(hù)維修性能,而國(guó)外同類產(chǎn)品則帶有更多的人性化特點(diǎn),考慮安裝、操作使用的便利。
目前國(guó)際上較先進(jìn)的設(shè)計(jì)觀念是采用插裝式結(jié)構(gòu)。其特點(diǎn)是液壓元件事先單獨(dú)組裝、調(diào)試好,在使用過(guò)程中的維修只是更換出現(xiàn)故障的元件,而不需要?jiǎng)幼髡麄€(gè)閥組。其優(yōu)點(diǎn)很明顯:效率高,降低系統(tǒng)受污染的幾率,從而降低故障率。
1.4系統(tǒng)介質(zhì)、對(duì)污染的控制
國(guó)內(nèi)一般采用200目左右的普通過(guò)濾器對(duì)系統(tǒng)介質(zhì)進(jìn)行過(guò)濾。支架液壓系統(tǒng)介質(zhì)是乳化液,由水和乳化劑按一定比例混合制成的。國(guó)內(nèi)生產(chǎn)的乳化劑以工業(yè)用油為主要原料,與水的比例一般達(dá)到5%以上。這種乳化液本身會(huì)產(chǎn)生一定的沉淀物而污染系統(tǒng)。目前國(guó)際上好的乳化劑幾乎不含礦物油成分,符合環(huán)保要求,與水的比例僅為1%~2%。
1.5系統(tǒng)設(shè)計(jì)方式
液壓系統(tǒng)的主要設(shè)計(jì)工作是閥的選擇、支架內(nèi)管路布置、工作面管路布置、泵站參數(shù)確定。設(shè)計(jì)方法主要有兩種:經(jīng)驗(yàn)設(shè)計(jì)和定量化設(shè)計(jì)。
經(jīng)驗(yàn)設(shè)計(jì):參照現(xiàn)有液壓支架液壓系統(tǒng),經(jīng)驗(yàn)確定系統(tǒng)主要參數(shù)。
定量化設(shè)計(jì):建立系統(tǒng)模型,定量計(jì)算確定系統(tǒng)主要參數(shù),尤其是支架移架時(shí)間,保證小于采煤機(jī)經(jīng)過(guò)支架所花費(fèi)的時(shí)間,實(shí)現(xiàn)系統(tǒng)的協(xié)調(diào)動(dòng)作。
目前國(guó)內(nèi)外普遍采用的方法是經(jīng)驗(yàn)設(shè)計(jì),定量化設(shè)計(jì)前幾年初次提出,但沒(méi)有得到推廣使用,主要原因是需要大量的基礎(chǔ)工作,包括基礎(chǔ)數(shù)據(jù)測(cè)試、建立系統(tǒng)分析模型和軟件編制等;缺乏對(duì)系統(tǒng)負(fù)載分布規(guī)律的基礎(chǔ)研究,系統(tǒng)計(jì)算缺少這部分?jǐn)?shù)據(jù)。研究表明,合理的系統(tǒng)參數(shù)和布置方式,不僅能降低系統(tǒng)配置成本,同時(shí)能為總體設(shè)計(jì)提供更多的選擇余地。因此,國(guó)內(nèi)在支架液壓系統(tǒng)設(shè)計(jì)方面,迫切希望推行定量化設(shè)計(jì)方法。
2發(fā)展我國(guó)綜采液壓技術(shù)的途徑
鑒于國(guó)內(nèi)外的技術(shù)、產(chǎn)品、市場(chǎng)等現(xiàn)狀,發(fā)展適合中國(guó)國(guó)情的綜采支架液壓系統(tǒng)和元件,需要解決的問(wèn)題很多。分析表明,應(yīng)從加強(qiáng)液壓元件基礎(chǔ)和關(guān)鍵技術(shù)研究入手,強(qiáng)調(diào)解決影響元件性能的技術(shù)瓶頸,同時(shí)借鑒國(guó)外先進(jìn)技術(shù)和經(jīng)驗(yàn),標(biāo)本兼顧,可以加快新產(chǎn)品和技術(shù)研發(fā)速度。
2.1新材料應(yīng)用研究
影響液壓元件壽命的材料主要是密封材料,包括“橡膠密封件”、閥口密封材料等,尤其是“橡膠密封件”。如“O ”形密封圈,國(guó)產(chǎn)材料硬度低,導(dǎo)致摩擦系數(shù)大,耐磨性差,壽命低,而千斤頂執(zhí)行元件的性能更完全取決于所采用的密封件,因此采用我國(guó)目前常用的密封件不可能完成對(duì)液壓系統(tǒng)和元件的全面更新改造,需要改進(jìn)基礎(chǔ)材料性能。在國(guó)內(nèi),使用什么樣的材料,還沒(méi)有形成統(tǒng)一的認(rèn)識(shí),因此需要從材料的性能、加工工藝性等方面進(jìn)行研究,尋找合適的更新材料,條件成熟時(shí)可制定較規(guī)范的選材標(biāo)準(zhǔn)。
2.2提高加工工藝水平
我國(guó)液壓元件工藝水平低反映了生產(chǎn)廠家的技術(shù)、裝備、生產(chǎn)管理等水平普遍較落后,除個(gè)別廠家外,所有閥的生產(chǎn)均由手工操作的機(jī)床完成,零部件加工質(zhì)量不穩(wěn)定。目前我國(guó)閥生產(chǎn)廠家對(duì)材料調(diào)質(zhì)處理、零件機(jī)加工表面粗糙度等質(zhì)量控制不夠,尤其是對(duì)表面粗糙度對(duì)產(chǎn)品質(zhì)量的影響認(rèn)識(shí)不足,基本不檢測(cè)這個(gè)指標(biāo),因此閥零件產(chǎn)品與國(guó)外同類產(chǎn)品相比質(zhì)量至少低一個(gè)等級(jí),需要強(qiáng)化這個(gè)環(huán)節(jié)的質(zhì)量控制。
如要短期內(nèi)提高國(guó)產(chǎn)閥類產(chǎn)品的性能,應(yīng)集中力量對(duì)閥類元件,尤其國(guó)際先進(jìn)產(chǎn)品的工藝特點(diǎn)進(jìn)行研究,首先解決影響性能的關(guān)鍵因素,注重在工藝、質(zhì)量檢驗(yàn)和管理幾個(gè)環(huán)節(jié)下工夫,提高技術(shù)水平,同時(shí)根據(jù)需要更新改造必要的設(shè)備。
2.3系統(tǒng)技術(shù)研究
研究范圍包括:系統(tǒng)污染控制技術(shù)、系統(tǒng)配套技術(shù)、系統(tǒng)使用特性等。為彌補(bǔ)硬件產(chǎn)品的不足,系統(tǒng)配套技術(shù),尤其是系統(tǒng)定量化設(shè)計(jì)方法研究在我國(guó)開(kāi)展較早,并取得一定成果。但由于我國(guó)綜采支架使用地質(zhì)環(huán)境、配套設(shè)備等很復(fù)雜,支架型號(hào)很多,研究不同架型、不同配套關(guān)系在不同地質(zhì)條件下,液壓系統(tǒng)如何配套、或液壓系統(tǒng)是否能滿足配套要求仍是有待解決的課題。初步試用表明,合理的參數(shù)配置,不僅有助于設(shè)計(jì)出高質(zhì)量的系統(tǒng),而且能降低系統(tǒng)配套成本。
系統(tǒng)污染控制技術(shù)研究包括:污染對(duì)系統(tǒng)和元件壽命、可靠性的影響;污染控制技術(shù)和設(shè)備手段;新型乳化劑的研發(fā)等。我國(guó)在這方面的研究較少,需要加強(qiáng),如乳化液污染控制設(shè)備,國(guó)外已經(jīng)普及“反流沖洗過(guò)濾站”用來(lái)保證工作面乳化液的清潔度,而國(guó)產(chǎn)設(shè)備沒(méi)有這方面的配套要求。系統(tǒng)使用特性,主要指系統(tǒng)在使用過(guò)程體現(xiàn)出的人性化特征。從使用操作者的角度出發(fā),充分考慮系統(tǒng)布置的合理性、操作的安全便利性、維護(hù)維修效率等,設(shè)計(jì)合理的具有人性化特征的系統(tǒng)和元件,并從行業(yè)角度考慮,制定統(tǒng)一的評(píng)價(jià)規(guī)范。
2.4改善外部環(huán)境產(chǎn)品和技術(shù)發(fā)展的動(dòng)力在于市場(chǎng)需求
由于經(jīng)濟(jì)、技術(shù)等多方面原因,我國(guó)在該領(lǐng)域?qū)ο冗M(jìn)技術(shù)、設(shè)備的認(rèn)識(shí)不深刻,市場(chǎng)需求不旺,因此新產(chǎn)品的研發(fā)缺乏市場(chǎng)動(dòng)力。
國(guó)內(nèi)閥類生產(chǎn)企業(yè)無(wú)新產(chǎn)品研發(fā)能力,同時(shí)知識(shí)產(chǎn)權(quán)觀念淡漠,好的產(chǎn)品和技術(shù)往往無(wú)法有效保護(hù),企業(yè)對(duì)新技術(shù)的投入很謹(jǐn)慎,積極性不大。目前有關(guān)方面正在研究制定新的液壓支架閥類元件試驗(yàn)標(biāo)準(zhǔn)。新標(biāo)準(zhǔn)一定是在原有基礎(chǔ)上的提高,向國(guó)際標(biāo)準(zhǔn)靠攏,對(duì)技術(shù)和產(chǎn)品的檢驗(yàn)將更加合理科學(xué),同時(shí)將對(duì)檢驗(yàn)手段提出更高的要求。對(duì)此,行業(yè)質(zhì)檢中心需要根據(jù)新標(biāo)準(zhǔn)完善和改進(jìn)試驗(yàn)裝備,不僅是為了提高和完善傳統(tǒng)的檢驗(yàn)把關(guān)的作用和能力,同時(shí)也能起到協(xié)助生產(chǎn)企業(yè)開(kāi)發(fā)新產(chǎn)品、提高技術(shù)水平的作用。眾所周知,無(wú)論是技術(shù)研究,還是產(chǎn)品開(kāi)發(fā),國(guó)內(nèi)生產(chǎn)企業(yè)在一定時(shí)期不可能具備這種能力,需要借助于外部的支持。外部環(huán)境直接影響該行業(yè)的技術(shù)和產(chǎn)品能否快速健康發(fā)展,因此需要全行業(yè)的共同努力,尤其是行業(yè)主管、監(jiān)督和研究機(jī)構(gòu)等部門(mén),加強(qiáng)先進(jìn)技術(shù)和產(chǎn)品的宣傳、投入、推廣和保護(hù)工作,培植和改善環(huán)境。有旺盛的市場(chǎng)需求、完善的法律法規(guī)和很好的新產(chǎn)品研發(fā)基礎(chǔ),企業(yè)自然有積極性,其他的技術(shù)問(wèn)題,在當(dāng)今信息化時(shí)代,解決起來(lái)就相對(duì)容易的多了。
3結(jié)束語(yǔ)
國(guó)內(nèi)支架液壓系統(tǒng)和元件無(wú)論是理論技術(shù)還是應(yīng)用產(chǎn)品,較國(guó)際先進(jìn)水平均有很大差距,需要解決的問(wèn)題很多,短期內(nèi)很難實(shí)現(xiàn)。因此需要全面深刻分析這些差距存在的原因,結(jié)合實(shí)際,從多方面入手,標(biāo)本兼顧,研究適合中國(guó)國(guó)情的技術(shù)和產(chǎn)品發(fā)展道路。本文只是羅列和初步分析了這方面存在的問(wèn)題和初步設(shè)想,更深入細(xì)致的工作需要專題研究,以便從整個(gè)行業(yè)高度制訂長(zhǎng)期的、全面的科技發(fā)展計(jì)劃。
附錄B 外文文獻(xiàn)
The development and the forecast of the support hydraulic control technology in the universal mining
While “the high production is highly effective” the mining coal processing technology promoted use, support's function except the traditional significance “, protects, moves” beside, the support “the speed” this performance picks the working surface efficiency to the synthesis the influence to be day by day remarkable, mainly displays in two aspects: Puts goes against the coal support to be able to assist mines coal; Moves to a speed to affect the working surface advancement speed, affects the mining coal efficiency. Other factors, like reliable, system's maintainability as well as correlation technique and so on direct relation system's operation percentage. Therefore “the high production was highly effective” the mining coal craft promotion initial period proposed to the hydraulic system and part's discharge characteristic requested very high, the necessary support's movement must meet the entire mining coal system overall needs, later period set the request to the system and part's overall performance. Our country synthesis picks the support hydraulic system and the part along with the mining coal technology development, compared with last century 80~ the 90s had the considerable progress, basic could meet the needs, but compared with the overseas similar sophisticated equipment, the disparity was obvious. This article from technical angle multianalysis this kind of disparity and the existence reason, makes every effort to explore develops our country related product technical way and the research direction, speeds up step which the technological development and the product renew.
1 Domestic outer support hydraulic system and part's difference
1.1 Control mode different home: Hand control. Artificial hand hydraulic support each hoisting jack's movement. overseas: Battery solution control. With the computer, the sensor control solenoid valve's movement, thus control support movement. the control mode's difference, indicated that our country synthesis picks the technical equip and the international advanced level compares has the overall disparity. Control mode's difference, its basic reason is our country foundation manufacturing industry level and the advanced countries compares has the disparity, is more obvious in electrically controlled system part this kind of disparity. At present the domestic use's battery solution control system main dependence import, the related home equipment is in the experiment or the research and development stage.
1.2 Valve class part performance comparison
The hydraulic system valve class part mainly divides into: Control valve, cone-way valve, safety valve and auxiliary element. Through the domestic and foreign similar products' comparison, may see the domestic and foreign valve class product performance disparity is obvious: Domestic product's service life about 6000 times, the international advanced level similar products achieves 30000 times, is domestic 5 times; The home selects the material continues to use traditional the ordinary steel products, uses methods and so on galvanization, nickel plating to carry on the rust prevention antiseptic treatment, the effect is lower than the non-corrosive material by far (stainless steel, copper alloy, ceramics and so on), two targets, have reflected home equipment's reliable international advanced level existence disparity in light of this. Valve's discharge characteristic, was the necessary first choice target, the domestically produced cone-way valve and control valve's maximum current capacity has achieved the international advanced level; Withing certain amount of time, the manual operation will be the fundamental mode which our country hydraulic support controls, but is not the battery solution control system; The supplementary equipment technical level cannot meet the needs, like the domestically produced pumping station's pressure is generally low, the related pipeline auxiliary quality not to be unstable, the efficiency is low. Based on this must enhance the entire necessary hydraulic system performance, enhances the control valve and cone-way valve's current capacity is inevitable, is also relatively easy.
On the other hand, enhances the safety valve (uses in hydraulic support specially) the current capacity is a worldwide basis difficult problem, and safety valve's performance is right “the high production is highly effective” the influence not to be obvious, its actual efficiency is also very difficult with the concrete target to prove, therefore our country related product's development speed is lower than other valve class product obviously, is bigger with the international advanced level disparity.
1.3 System and part's use maintenance performance
The synthesis picks the technological development a tendency is the working surface length is increasing unceasingly. The working surface lengthen, the support hydraulic system length increases along with it, the system is complex, part quantity also becomes the proportion to increase. In addition the underground mining coal condition is bad, the part presents the breakdown is very normal, maintains, the service is one of mining coal work routine work. At present our country support valve class product's design mentality is also in the overseas the 80s level, often has neglected the product maintenance service performance, but the overseas similar products have more user-friendly characteristics, consideration installment, operation use convenience.
At present internationally the advanced design idea is uses inserts installs the type structure. Its characteristic is the hydraulic element assembles alone beforehand, debugs, is only the replacement presents the breakdown in the use process's service the part, but does not need to act the entire valve group. Its merit is very obvious: The efficiency is high, reduces the system the probability which pollutes, thus cuts the failure rate.
1.4 System medium, to pollution control
The home uses 200 item of about the ordinary filter to carry on the filtration generally to the system medium. The support hydraulic system medium is the emulsion, is made by the water and the emulsifier according to the certain proportion mix. Home production's emulsifier take the industrial oil as the primary data, achieves above generally 5% with the water proportion. This kind of emulsion itself will produce certain settling to pollute the system. At present the international very good emulsifier including the mineral oil ingredient, does not meet the environmental protection requirement nearly, with the water proportion is only 1%~2%.
1.5 System design way
Hydraulic system's main project work is in valve's choice, the support the pipeline arrangement, the working surface pipeline arrangement, the pumping station parameter determination. The design method mainly has two kinds: Empirical design and quantitative design. empirical design: Refers to the existing hydraulic support hydraulic system, the experience determines the system main parameter. quantifying design: Establishes the system model, the quantitative evaluation determination system main parameter, particularly the support moves to a time, guaranteed that is smaller than the coal mining machine the time which spends after the support, realizes system's synchronized action. present domestic and foreign uses generally the method is the empirical design, quantifying designs most recent several years first to propose, but has not obtained the promoted use, the primary cause needs the massive foundation work, including essential data test, establishment system analysis model and software establishment and so on; Lacks to the system load distribution rule basic research, the system computation lacks this part of data. The research indicated that reasonable system parameters and arrangement way, not can only reduce the system disposition cost, simultaneously can provide the more choice leeway for the system design. Therefore, the home in the support hydraulic system design aspect, earnestly hopes the carrying out quantifying design method..
2 Develops our country synthesis to pick the hydraulic technique the way
In view of the fact that domestic and foreign present situations and so on technologies, product, market, the development suits the Chinese national condition the synthesis to pick the support hydraulic system and the part, needs to solve the question are many. The analysis indicated that should from strengthen the hydraulic element foundation and the key technologies research obtains, to stress the solution influence part performance the technical bottleneck, simultaneously profits from the overseas vanguard technology and the experience, the specimen proper attention to both, may speed up the new product and the technical research and development speed.
2.1 New material applied research
The influence hydraulic element life's material is mainly the packing material, including “rubber seal”, valve port packing material and so on, particularly “rubber seal”. Like “O” the shape seal packing collar, homemade materials degree of hardness is low, causes the friction coefficient to be big, the resistance to wear is bad, the life is low, but the hoisting jack functional element's performance is decided completely by the seal which uses, therefore uses our country present commonly used seal not to be impossible to complete to the hydraulic system and part's comprehensive renewal transformation, needs to improve the foundation material performance. In the home, what material uses, has not formed the unified understanding, therefore needs from aspects and so on material performance, processing technology capability to conduct the research, seeks for the appropriate renewal material, when the conditions are ripe may formulate the standard selection standard.
2.2 Raises the processing technological level
Our country hydraulic element technological level had reflected lowly levels and so on Manufacturer's technology, equipment, production management are generally backward, besides the individual factory, all valve's production completes by manual operation's engine bed, the spare part processing quality is unstable. At present our country valve Manufacturer to material quality control and so on quenching and retempering treatment, components machining surface roughness is insufficient, particularly to the surface roughness to product quality's influence understanding insufficiency, basic does not examine this target, therefore the valve components product and the overseas similar products compare the quality to lower a rank at least, needs to strengthen this link's quality control. like wants in the short-term to enhance the domestically produced valve class product the performance, should the concentrate efforts to the valve class part, the especially international advanced product's craft characteristic conducts the research, first solves the influence performance key aspect, pays great attention in the craft, the performance test and manages several links to work hard, raises the technical level, simultaneously according to needs to renew the transformation essential equipment.
2.3 System technology research
The range of study includes: System contamination control technology, systems assembly technology, system operating characteristic and so on. In order to make up the hardware product the insufficiency, the systems assembly technology, the system quantifying design method research develops particularly in our country early, and makes certain progress. But because our country synthesis picks the support use geological environment, the supplementary equipment and so on to be very complex, the support model are many, research different frame, different necessary relations under different geological condition, hydraulic system how necessary, or hydraulic system whether can satisfy the topic which the necessary request was still waits for solving. The preliminary test indicated that reasonable parameter disposition, is not only helpful in designs the high grade system, moreover can reduce the systems assembly cost. the system contamination control engineering research includes: Pollution to system and component life, reliable influence; Contamination control technology and equipment method; New emulsifier research and development and so on. Our country are few in this aspect's research, needs to strengthen, if the emulsion contamination control equipment, overseas already popularized “the regurgitation flushing filtration station” to use for to guarantee the working surface emulsion the cleanliness, but home equipment not this aspect necessary request. The system operating characteristic, mainly refers to the system the user-friendly characteristic which manifests in the use process. From uses operator's angle embarking, considered fully the system arrangement the rationality, the operation security convenience, the maintenance service efficiency and so on, the rational design has the user-friendly characteristic system and the part, and considered from the profession angle, formulates the unified appraisal standard.
2.4 Improves the external environment product and the technological development power lies in the market demand
Because the economy, the technology and so on various reason, our country in this domain to the vanguard technology, equipment's understanding is not profound, the market demand is not prosperous, therefore the new product's research and development lack the market power. domestic valve class Production enterprise not new product research and development ability, the intellectual property rights idea is simultaneously faint, the good product and the technology are often unable to protect effectively, the enterprise is very discrete to the new technology's investment, the enthusiasm is not big. At present the parties concerned are studying formulate the new hydraulic support valve class part experiment standard. The new standard certainly is in the original foundation enhancement, to the international standard stem for stem, to technical and the product examination a more reasonable science, simultaneously to will examine the method to set a higher request. Regarding this, the profession quality testing center needs according to the new standard consummation and the improvement experiment equipment, not only to enhance and consummate traditional the examination check role and ability, simultaneously can also play assists the Production enterprise to develop the new product, to raise the technical level the function. It is well known, regardless of being the engineering research, the product development, the home production enterprise is impossible in certain time to have this kind of ability, needs to draw support the exterior support. External environment immediate influence this profession technology and product whether fast healthy development, therefore needs the entire profession the joint effort, particularly departments and so on profession manager, inspector general and development facility, strengthen the vanguard technology and the product propaganda, the investment, the promotion and the protection work, the cultivation and the environmental enhancement. Has the exuberant market demand, the consummation laws and regulations and the very good new product research and development foundation, the enterprise has the enthusiasm naturally, other technical question, in the informationization time, solves now relatively easily to be many.
3 Concluding remark
Domestic support hydraulic system and part, regardless of being the theory technology or using the product, the international advanced water has the very big disparity equally, needs to solve the question are many, in the short-term is very difficult to realize. Therefore needs the comprehensive to analyze these disparity existence the reason, the union reality, from obtains variously, the specimen proper attention to both, the resear