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外文翻譯資料 Operate introduction Warning Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use.In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used. Caution Caution notices are used where equipment might be damaged if care is not taken. 2 GENERAL WARNINGS AND CAUTIONS WARNING 1. Never attempt to machine a work piece without first checking the operation of the machine.Before starting a production run, ensure that the machine is operating correctly by performingA trial run using, for example, the single block, federate override, or machine lock function or by operating the machine with neither a tool nor work piece mounted. Failure to confirm the correct operation of the machine may result in the machine behaving unexpectedly, possibly causing damage to the work piece and/or machine itself, or injury to the user. 2. Before operating the machine, thoroughly check the entered data. Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the work piece and/or machine itself, or injury to the user. 3. Ensure that the specified federate is appropriate for the intended operation. Generally, for each machine, there is a maximum allowable federate. The appropriate federate varies with the intended operation. Refer to the manual provided with the machine to determine the maximum allowable federate. If a machine is run at other than the correct speed, it may behave unexpectedly, possibly causing damage to the work piece and/or machine itself, or injury to the user. 4. When using a tool compensation function, thoroughly check the direction and amount of compensation. Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the work piece and/or machine itself, or injury to the user. 5. The parameters for the CNC and PMC are factory–set. Usually, there is not need to change them. When, however, there is not alternative other than to change a parameter, ensure that you fully understand the function of the parameter before making any change. Failure to set a parameter correctly may result in the machine behaving unexpectedly, possibly causing damage to the work piece and/or machine itself, or injury to the user. 6. Immediately after switching on the power, do not touch any of the keys on the MDI panel until the position display or alarm screen appears on the CNC unit. Some of the keys on the MDI panel are dedicated to maintenance or other special operations. Pressing any of these keys may place the CNC unit in other than its normal state. Starting the machine in this state may cause it to behave unexpectedly. 7. The operator’s manual and programming manual supplied with a CNC unit provide an overall description of the machine’s functions, including any optional functions. Note that the optional functions will vary from one machine model to another. Therefore, some functions described in the manuals may not actually be available for a particular model. Check the specification of the machine if in doubt. WARNING 8. Some functions may have been implemented at the request of the machine–tool builder. When using such functions, refer to the manual supplied by the machine–tool builder for details of their use and any related cautions. NOTE Programs, parameters, and macro variables are stored in nonvolatile memory in the CNC unit. Usually, they are retained even if the power is turned off. Such data may be deleted inadvertently, however, or it may prove necessary to delete all data from nonvolatile memory as part of error recovery. To guard against the occurrence of the above, and assure quick restoration of deleted data, backup all vital data, and keep the backup copy in a safe place. 3 WARNINGS AND CAUTIONS RELATED TO PROGRAMMING This section covers the major safety precautions related to programming. Before attempting to perform programming, read the supplied operator’s manual and programming manual carefully such that you are fully familiar with their contents. WARNING 1. Coordinate system setting If a coordinate system is established incorrectly, the machine may behave unexpectedly as a result of the program issuing an otherwise valid move command. Such an unexpected operation may damage the tool, the machine itself, the work piece, or cause injury to the user. 2. Positioning by nonlinear interpolation When performing positioning by nonlinear interpolation (positioning by nonlinear movement between the start and end points), the tool path must be carefully confirmed before performing programming. Positioning involves rapid traverse. If the tool collides with the work piece, it may damage the tool, the machine itself, the work piece, or cause injury to the user. 3. Function involving a rotation axis When programming polar coordinate interpolation or normal–direction (perpendicular) control, pay careful attention to the speed of the rotation axis. Incorrect programming may result in the rotation axis speed becoming excessively high, such that centrifugal force causes the chuck to lose its grip on the work piece if the latter is not mounted securely. Such mishap is likely to damage the tool, the machine itself, the work piece, or cause injury to the user. 4. Inch/metric conversion Switching between inch and metric inputs does not convert the measurement units of data such as the work piece origin offset, parameter, and current position. Before starting the machine, therefore, determine which measurement units are being used. Attempting to perform an operation with invalid data specified may damage the tool, the machine itself, the work piece, or cause injury to the user. 5. Constant surface speed control When an axis subject to constant surface speed control approaches the origin of the work piece coordinate system, the spindle speed may become excessively high. Therefore, it is necessary to specify a maximum allowable speed. Specifying the maximum allowable speed incorrectly may damage the tool, the machine itself, the work piece, or cause injury to the user. WARNING 6. Stroke check After switching on the power, perform a manual reference position return as required. Stroke check is not possible before manual reference position return is performed. Note that when stroke check is disabled, an alarm is not issued even if a stroke limit is exceeded, possibly damaging the tool, the machine itself, the work piece, or causing injury to the user. 7. Tool post interference check A tool post interference check is performed based on the tool data specified during automatic operation. If the tool specification does not match the tool actually being used, the interference check cannot be made correctly, possibly damaging the tool or the machine itself, or causing injury to the user. After switching on the power, or after selecting a tool post manually, always start automatic operation and specify the tool number of the tool to be used. 8. Absolute/incremental mode If a program created with absolute values is run in incremental mode, or vice versa, the machine may behave unexpectedly. 9. Plane selection If an incorrect plane is specified for circular interpolation, helical interpolation, or a canned cycle, the machine may behave unexpectedly. Refer to the descriptions of the respective functions for details. 10. Torque limit skip Before attempting a torque limit skip, apply the torque limit. If a torque limit skip is specified without the torque limit actually being applied, a move command will be executed without performing a skip. 11. Programmable mirror image Note that programmed operations vary considerably when a programmable mirror image is enabled. 12. Compensation function If a command based on the machine coordinate system or a reference position return command is issued in compensation function mode, compensation is temporarily canceled, resulting in the unexpected behavior of the machine. Before issuing any of the above commands, therefore, always cancel compensation function mode. 4 WARNINGS AND CAUTIONS RELATED TO HANDLING This section presents safety precautions related to the handling of machine tools. Before attempting to operate your machine, read the supplied operator’s manual and programming manual carefully, such that you are fully familiar with their contents. WARNING 1. Manual operation When operating the machine manually, determine the current position of the tool and work piece, and ensure that the movement axis, direction, and federate have been specified correctly. Incorrect operation of the machine may damage the tool, the machine itself, the work piece, or cause injury to the operator. 2. Manual reference position return After switching on the power, perform manual reference position return as required. If the machine is operated without first performing manual reference position return, it may behave unexpectedly. Stroke check is not possible before manual reference position return is performed. An unexpected operation of the machine may damage the tool, the machine itself, the work piece, or cause injury to the user. 3. Manual numeric command When issuing a manual numeric command, determine the current position of the tool and Work piece, and ensure that the movement axis, direction, and command have been specified correctly, and that the entered values are valid. Attempting to operate the machine with an invalid command specified may damage the tool, the machine itself, the work piece, or cause injury to the operator. 4. Manual handle feed In manual handle feed, rotating the handle with a large scale factor, such as 100, applied causes the tool and table to move rapidly. Careless handling may damage the tool and/or machine, or cause injury to the user. 5. Disabled override If override is disabled (according to the specification in a macro variable) during threading, rigid tapping, or other tapping, the speed cannot be predicted, possibly damaging the tool, the machine itself, the work piece, or causing injury to the operator. 6. Origin/preset operation Basically, never attempt an origin/preset operation when the machine is operating under the control of a program. Otherwise, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the tool, or causing injury to the user. WARNING 7. Work piece coordinate system shift Manual intervention, machine lock, or mirror imaging may shift the work piece coordinate system. Before attempting to operate the machine under the control of a program, confirm the coordinate system carefully. If the machine is operated under the control of a program without making allowances for any shift in the work piece coordinate system, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the work piece, or causing injury to the operator. 8. Software operator’s panel and menu switches Using the software operator’s panel and menu switches, in combination with the MDI panel, it is possible to specify operations not supported by the machine operator’s panel, such as mode change, override value change, and jog feed commands. Note, however, that if the MDI panel keys are operated inadvertently, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the work piece, or causing injury to the user. 9. Manual intervention If manual intervention is performed during programmed operation of the machine, the tool path may vary when the machine is restarted. Before restarting the machine after manual intervention, therefore, confirm the settings of the manual absolute switches, parameters, and absolute/incremental command mode. 10. Feed hold, override, and single block The feed hold, federate override, and single block functions can be disabled using custom macro system variable #3004. Be careful when operating the machine in this case. 11. Dry run Usually, a dry run is used to confirm the operation of the machine. During a dry run, the machine operates at dry run speed, which differs from the corresponding programmed federate. Note that the dry run speed may sometimes be higher than the programmed feed rate. 12. Cutter and tool nose radius compensation in MDI mode Pay careful attention to a tool path specified by a command in MDI mode, because cutter or tool nose radius compensation is not applied. When a command is entered from the MDI to interrupt in automatic operation in cutter or tool nose radius compensation mode, pay particular attention to the tool path when automatic operation is subsequently resumed. Refer to the descriptions of the corresponding functions for details. 13. Program editing If the machine is stopped, after which the machining program is edited (modification, insertion, or deletion), the machine may behave unexpectedly if machining is resumed under the control of that program. Basically, do not modify, insert, or delete commands from a machining program while it is in use. 5 WARNINGS RELATED TO DAILY MAINTENANCE WARNING 1. Memory backup battery replacement When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work. When replacing the batteries, be careful not to touch the high–voltage circuits (marked and fitted with an insulating cover). Touching the uncovered high–voltage circuits presents an extremely dangerous electric shock hazard. NOTE The CNC uses batteries to preserve the contents of its memory, because it must retain data such as programs, offsets, and parameters even while external power is not applied. If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel or screen. When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the contents of the Conc.’s memory will be lost. Refer to the maintenance section of the operator’s manual or programming manual for details of the battery replacement procedure WARNING 2. Absolute pulse coder battery replacement When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work. When replacing the batteries, be careful not to touch the high–voltage circuits (marked and fitted with an insulating cover). Touching the uncovered high–voltage circuits presents an extremely dangerous electric shock hazard. NOTE The absolute pulse coder uses batteries to preserve its absolute position. If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel or screen. When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the absolute position data held by the pulse coder will be lost. Refer to the maintenance section of the operator’s manual or programming manual for details of the battery replacement procedure. WARNING 3. Fuse replacement For some units, the chapter covering daily maintenance in the operator’s manual or programming manual describes the fuse replacement procedure. Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the blown fuse. For this reason, only those personnel who have received approved safety and maintenance training may perform this work. When replacing a fuse with the cabinet open, be careful not to touch the high–voltage circuits (marked and fitted with an insulating cover). Touching an uncovered high–voltage circuit presents an extremely dangerous electric shock hazard. 9