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內(nèi)蒙古科技大學畢業(yè)設(shè)計外文翻譯 1 Dimensional Tolerance Allocation for New Type of Parallel Machine Tools 1 INTRODUCTIONS The prototype of a new type of parallel machine tools is a 6 6 Stewart platform mechanism Compared to the traditional machine tool a parallel machine tool possesses many advantages such as high precision high structural rigidity and high machining force torque capacity etc Currently many universities have research on this kind of machine tools As shown in Fig 1 the parallel machine tool comprises the following four parts a fixed platform six in parallel actuators the length variation of each actuator is implemented by ball screws and the ball screws are driven by servo motors The ball joints connect the fixed and moving platforms with ball screws a spindle is installed on moving platform bottom When machining work is being carried out the variation of the moving platform allows a parallel machine tool to machine complicated curved work piece such as die impeller etc The developing tendency of modern NC machine tools is high speed and high precision and the machine tool errors have direct effect on machine tool precision In order to meet the precision specified a scientific dimensional tolerance allocation is urgently required in the design of this kind of machine tool The errors of the machine tool include the following parts 1 transmission error in transmission chains i e pitch cumulative error of the ball screw in each actuator and dead domain error during starting or reversing operation 2 length transform error of the ball screw due to the influence of ambient temperature 3 pares clearance error that connect fixed and moving platform 4 other errors i e positioning error caused by transmission rigidity dynamic error caused by moving parts mass and velocity damping The above errors will finally lead to error at the cutter head of the machine tool This paper will carry out research on dimensional tolerance allocation based on a kind of statistical experiment method Monte Carlo method 內(nèi)蒙古科技大學畢業(yè)設(shè)計外文翻譯 2 2 SOLUTION OF INVERSE KINEMATICS FOR MACHINE TOOL The kinematics solution for this parallel machine tool can be classified into two types When the known quantity is the lengths of the six actuators and the orientation of the cutter head this is called direct kinematics On the contrary when the known quantity is the position and the orientation of the cutter head and the unknown quantity is the lengths of the six actuators this is called inverse kinematics The solution of the direct kinematics of the machine tool is used to monitor while the solution of the inverse kinematics of the machine tool is used to control As shown in Fig 2 a fixed coordinate frame O XYZ is attached to the fixed platform and a moving coordinate frame O X Y Z is attached to the moving platform The center of the joint connecting the itch actuator to the fixed platform will be denoted as whereas the center of the joint connecting the same leg to the moving 6 21 ia platform will be denoted as the Y axis of the fixed coordinate frame 6 1 ib is selected along the line which bisects the angle and the Y axis of the moving 61Oa 內(nèi)蒙古科技大學畢業(yè)設(shè)計外文翻譯 3 coordinate frame is selected along the line which bisects the angle Let the 61Ob position of point O with respect to the origin of the fixed coordinate frame be denoted by vector vectors TzyxR00 will be defined as the position vectors of 6 21 izyxRTbiibii the moving coordinate frame thus we can write the position vectors of the moving platform joints in fixed coordinate frame as 6 21 00 izyxzyxQzyxR TTibibiTbiibii Where matrix is the rotation matrix describing the orientation of the moving platform with respect to the fixed platform the elements of matrix are shown by Q RPY expression Let be angles that the moving platform rotates about X axis Y axis Z axis of the fixed coordinate frame and then we can obtain cc sss cscsc aadQ32311 內(nèi)蒙古科技大學畢業(yè)設(shè)計外文翻譯 4 Let vectors be the position vectors of the platform joints with Taiiaii zyxR respect to the fixed coordinate frame then the length of each actuator can be written as 6 21 iLiabi 3 DIMENSIONAL TOLERANCE ALLOCATIONS WITH MONTE CARLO METHOD 2 1 Determination of Total Dimensional Chain Error of the Machine Tool Links In order to carry out dimension tolerance allocation the variation feature between the errors of the in parallel links and orientation error of the cutter head or the center point of the moving platform need to know The direct kinematics is used to derive the cutter head error from the link errors of the machine tool It is difficult to obtain analytical solution by direct kinematics So an inverse error estimation method by which the link errors can be derived from the position and orientation errors of the cutter head is adopted The key to the dimensional tolerance allocation is to determine the total dimensional chain error of the machine tool links Monte Carlo method is a numeral method to solve mathematics based on random sampling In this parallel an evenly distributed Monte Carlo random simulation method on a certain position and orientation precision of the cutter head is used By Esq 1 the lengths of the machine tool links under the sample volume can be obtained The maximum length error of each link can be obtained in different positions in the machine tool workspace Take the minimum length errors as the total error for dimensional tolerance allocation of each link Before random simulation by Monte Carlo method the machine tool precision should be estimated and the variation of the moving platform s position and orientation should be determined Let the position and orientation of the center point of the moving platform be three transforming quantities and three rotating quantities A simplified model of spindle system for parallel machine Tzyx too is shown in Fig 3 From the figure we can see that point a and b represent cone 內(nèi)蒙古科技大學畢業(yè)設(shè)計外文翻譯 5 bearings segment bc represents cutter holder and segment cd represents the cutter the cutter head point d bears machining force P 4 CONCLUSIONS The presented dimensional tolerance allocation method is the combination between machine tool precision and the actual dimension tolerances The factors that influence on the cutter head errors of the parallel machine tool are analyzed first Due to the multi solution and the difficulty in obtainment of the analytical solution of the direct kinematics the derivation of the cutter head error from the error of machine tool links is difficult So a inverse error estimation method to derive errors of links from cutter head error is presented in this paper To a certain spindle dimension of the parallel machine tool the total dimensional tolerance of the machine tool link can be determined by Monte Carlo random simulation method The dimensional tolerance allocation for adjustable loop of the link is developed If the allocated dimension tolerance can not meet the design or manufacturing requirement the adjustments towards precision grade of the ball screw or the spindle dimension are desired for tolerance re allocation Example shows the presented tolerance allocation method is reasonable This work provides a basis in the design stage of the parallel machine tool 內(nèi)蒙古科技大學畢業(yè)設(shè)計外文翻譯 6 一種新型并聯(lián)機床的尺寸公差分配 1 介紹 新類型的并聯(lián)機床的原型是一個 6 6 斯圖爾特平臺機構(gòu) 與普通機床相比 并聯(lián)機床有許多優(yōu)點 比如高的精度 高的結(jié)構(gòu)剛度和高機制力量 轉(zhuǎn)力矩能力 等 現(xiàn)在 許多大學都對這種并聯(lián)機床都加以研究 如圖 1 所示 并聯(lián)機床包 括四個部分 一個固定的平臺 六個平行的主動件 每個主動件的長度變化由 球鉸鏈來控制 而球鉸鏈由伺服馬達驅(qū)使 球關(guān)節(jié)用鉸鏈連接固定部分和可動 部分 轉(zhuǎn)軸安裝在移動平臺底部 當機加工進行時 移動平臺使并聯(lián)機床能加 工復(fù)雜的工件 如鋼模的復(fù)雜彎工作塊及其他的東西 現(xiàn)代的控制母機的發(fā)展趨向是高速度和高精度 并且機床的誤差應(yīng)能直接影 響機床的精度 為了解決這種精密的需要 一種尺寸公差分配方法需要應(yīng)用于 機床的設(shè)計中 機床的誤差包括下列各項部分 1 傳輸鏈的傳輸誤差 也就 是 在開始或顛倒操作的時候在每個主動件和死區(qū)中球鉸鏈的累積誤差 2 周 圍溫度變化導(dǎo)致的球鉸鏈長度變化誤差 3 剝連固定和可動工作臺的清除誤差 4 其它的誤差 也就是 由移動部分塊和速度降低引起的動態(tài)誤差 上述的 誤差最終會導(dǎo)致在工作母機的切削頭上產(chǎn)生的誤差 這篇論文將對一種基于統(tǒng) 計的尺寸公差分配的實驗方法 蒙地卡羅方法加以研究 內(nèi)蒙古科技大學畢業(yè)設(shè)計外文翻譯 7 2 機床的逆向運動學的解決 運動學解決這種并聯(lián)機床的運動學解決方法可以分為兩類 當已知量是六個主 動件的長度和切削頭的方向的時候 這叫做正向的運動學 另一方面 當已知 量是位置和切削頭的方向而未知量是六個主動件的長度的時候 這叫做逆向的 運動學 并聯(lián)機床的正向運動學用于解決檢測問題 而逆向運動學用于解決控 制問題 如圖 2 所示 固定的坐標系 附在固定的平臺上 而移動的坐XYZO 標系 附在移動的平臺上 連接主動件到固定的平臺關(guān)節(jié)的中心被表 ZYXO 示為 同樣 連接相同的腿到那個移動平臺的關(guān)節(jié)中心被表示為 6 1 ia 固定坐標系的 Y 軸是按沿著角 挑選的 而移動坐標系的 2 bi 61a Y 軸是沿著角 讓有關(guān)固定的坐標系的起源用矢量 表61b TzyxR00 示 而移動坐標系的起源用矢量 表示 如 6 21 izyxRTbiibii 此 我們把移動平臺的位置在固定平臺中用位置矢量表示為 內(nèi)蒙古科技大學畢業(yè)設(shè)計外文翻譯 8 6 21 00 izyxzyxQzyxR TTibibiTbiibii 點陣式 是描述移動平臺相對于固定平臺的旋轉(zhuǎn)點陣式 點陣式 元素用 Q RPY 表示 讓 為移動平臺與 X 軸 Y 軸 Z 軸之間的旋轉(zhuǎn)夾角 然后 我們能獲得 cc sss cscsc aadQ32311 讓矢量 是有關(guān)于坐標體格平臺位置的矢量 然后每個主動 Taiiaii zyxR 件的長度可以寫作 6 21 iLiabi 3 蒙地卡羅尺寸公差分配方法 為了要實現(xiàn)尺寸公差分配 必須弄清楚聯(lián)編尺寸誤差和切削頭的定位誤差之間 的變化特征 正向運動學用于來制來自機床的聯(lián)編誤差的切削頭誤差 直接運 動學的獲得分析是十分困難的 如此一個可能起源于位置的逆向誤差和切削頭 內(nèi)蒙古科技大學畢業(yè)設(shè)計外文翻譯 9 定方位的判斷方法可以被采用 尺寸公差分配的關(guān)鍵是要決定機床的聯(lián)編總體尺寸公差 蒙地卡羅方法是基于 隨意抽取樣品的解決尺寸公差分配的一種數(shù)學方法 平均地隨意分配在一個某 位置和切削頭方向的蒙地卡羅模擬方法被采用在并聯(lián)機床上 樣本容量下的機 床的聯(lián)編尺寸的長度可能被獲得 聯(lián)編的最大長度誤差可能在工作母機工作空 間的不同位置獲得 尺寸公差分配為拿聯(lián)編最小量長度誤差作為總誤差 在蒙 地卡羅隨意模擬之前 工作母機的精度應(yīng)被估計 并且移動平臺的位置變化和 方位應(yīng)被考慮 那個移動平臺的中心點位置和方向為三轉(zhuǎn)換量和三替換量 并聯(lián)機床的轉(zhuǎn)軸的簡化模型也被顯示在圖片 3 中 從這 Tzyx 個圖片 我們可以看出 a 和 b 代表圓錐體 弦 bc 代表切削者 而弦 cd 切削頭 切削頭點 d 產(chǎn)生機制力量 P 3 結(jié)論 尺寸公差分配方法是機床精確度和真實尺寸公差之間的組合 我們應(yīng)首先分 析影響并聯(lián)機床的切削頭的誤差 由于直接運動學的分析解決獲得困難和形式 多樣 源自機床聯(lián)編誤差的切削頭誤差的引出很困難 因此 本論文中闡述了 源自切削頭誤差的聯(lián)編誤差的倒轉(zhuǎn)誤差判斷方法 對于并聯(lián)機床轉(zhuǎn)軸來說 機床聯(lián)編總體尺寸公差分配可能被蒙地卡羅隨意模 擬方法確定 調(diào)整性的尺寸公差分配正被發(fā)展 如果尺寸公差分配不能滿足機 械制造業(yè)和設(shè)計的需要 那么 能調(diào)整的精密的球螺釘或轉(zhuǎn)軸被需要出現(xiàn) 事 內(nèi)蒙古科技大學畢業(yè)設(shè)計外文翻譯 10 例證明這個尺寸公差分配方法是合理可行的 這一工作為并聯(lián)機床的設(shè)計階段 提供了基礎(chǔ)